AXLE AND DIFFERENTIAL SERVICE DATA

Axle
Front axle hub bearing looseness Maximum: 0.05 mm (0.00196 in.)
Front axle hub runout Maximum: 0.05 mm (0.00196 in.)
Rear axle hub bearing looseness Maximum: 0.05 mm (0.00196 in.)
Rear axle hub runout Maximum: 0.05 mm (0.00196 in.)
Front Differential Carrier Assembly (for AWD)
Companion flange runout Vertical Maximum: 0.10 mm (0.00394 in.)
Lateral Maximum: 0.10 mm (0.00394 in.)
Drive pinion preload (at starting) New bearing 3.7 to 4.4 N*m (38 to 44 kgf*cm, 3 to 3 in.*lbf)
Reused bearing 2.8 to 3.4 N*m (29 to 34 kgf*cm, 3 to 2 in.*lbf)
Total preload (at starting) New bearing 3.99 to 4.95 N*m (41 to 50 kgf*cm, 3 to 3 in.*lbf)
Reused bearing 3.09 to 3.95 N*m (32 to 40 kgf*cm, 3 to 2 in.*lbf)
Differential ring gear backlash 0.08 to 0.16 mm (0.00315 to 0.00629 in.)
Front differential carrier oil seal drive in depth 0.5 to 1.5 mm (0.0197 to 0.0590 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
No. 1 differential side gear thrust washers thickness 14 0.93 to 0.97 mm (0.0367 to 0.0381 in.)
02 0.98 to 1.02 mm (0.0386 to 0.0401 in)
15 1.03 to 1.07 mm (0.0406 to 0.0421 in.)
03 1.08 to 1.12 mm (0.0426 to 0.0440 in.)
16 1.13 to 1.17 mm (0.0445 to 0.0460 in.)
04 1.18 to 1.22 mm (0.0465 to 0.0480 in.)
Front differential case plate washer thickness 2.21 to 2.23 mm (0.0870 to 0.0877 in.)
2.23 to 2.25 mm (0.0878 to 0.0885 in.)
2.25 to 2.27 mm (0.0886 to 0.0893 in.)
2.27 to 2.29 mm (0.0894 to 0.0901 in.)
2.29 to 2.31 mm (0.0902 to 0.0909 in.)
2.31 to 2.33 mm (0.0910 to 0.0917 in.)
2.33 to 2.35 mm (0.0918 to 0.0925 in.)
2.35 to 2.37 mm (0.0926 to 0.0933 in.)
2.37 to 2.39 mm (0.0934 to 0.0940 in.)
2.39 to 2.41 mm (0.0941 to 0.0948 in.)
2.41 to 2.43 mm (0.0949 to 0.0956 in.)
2.43 to 2.45 mm (0.0957 to 0.0964 in.)
2.45 to 2.47 mm (0.0965 to 0.0972 in.)
2.47 to 2.49 mm (0.0973 to 0.0980 in.)
2.49 to 2.51 mm (0.0981 to 0.0988 in.)
2.51 to 2.53 mm (0.0989 to 0.0996 in.)
2.51 to 2.53 mm (0.0989 to 0.0996 in.)
2.53 to 2.55 mm (0.0997 to 0.1003 in.)
2.55 to 2.57 mm (0.1004 to 0.1011 in.)
2.57 to 2.59 mm (0.1012 to 0.1019 in.)
2.59 to 2.61 mm (0.1020 to 0.1027 in.)
2.61 to 2.63 mm (0.1028 to 0.1035 in.)
2.63 to 2.65 mm (0.1036 to 0.1043 in.)
2.65 to 2.67 mm (0.1044 to 0.1051 in.)
2.67 to 2.69 mm (0.1052 to 0.1059 in.)
2.69 to 2.71 mm (0.1060 to 0.1066 in.)
2.71 to 2.73 mm (0.1067 to 0.1074 in.)
2.73 to 2.75 mm (0.1075 to 0.1082 in.)
Front differential case plate washer thickness 2.75 to 2.77 mm (0.1083 to 0.1090 in.)
2.77 to 2.79 mm (0.1091 to 0.1098 in.)
2.79 to 2.81 mm (0.1099 to 0.1106 in.)
2.81 to 2.83 mm (0.1107 to 0.1114 in.)
2.83 to 2.85 mm (0.1115 to 0.1122 in.)
2.85 to 2.87 mm (0.1123 to 0.1129 in.)
2.87 to 2.89 mm (0.1130 to 0.1137 in.)
2.89 to 2.91 mm (0.1138 to 0.1145 in.)
2.91 to 2.93 mm (0.1146 to 0.1153 in.)
2.93 to 2.95 mm (0.1154 to 0.1161 in.)
2.95 to 2.97 mm (0.1162 to 0.1169 in.)
2.97 to 2.99 mm (0.1170 to 0.1177 in.)
2.99 to 3.01 mm (0.1178 to 0.1185 in.)
3.01 to 3.03 mm (0.1186 to 0.1192 in.)
3.03 to 3.05 mm (0.1193 to 0.1200 in.)
3.05 to 3.07 mm (0.1201 to 0.1208 in.)
3.07 to 3.09 mm (0.1209 to 0.1216 in.)
3.09 to 3.11 mm (0.1217 to 0.1224 in.)
3.11 to 3.13 mm (0.1225 to 0.1232 in.)
3.13 to 3.15 mm (0.1233 to 0.1240 in.)
3.15 to 3.17 mm (0.1241 to 0.1248 in.)
3.17 to 3.19 mm (0.1249 to 0.1255 in.)
3.19 to 3.21 mm (0.1256 to 0.1263 in.)
3.21 to 3.23 mm (0.1264 to 0.1271 in.)
Front differential case plate washer thickness 2.35 to 2.37 mm (0.0925 to 0.0933 in.)
2.37 to 2.39 mm (0.0934 to 0.0940 in.)
2.39 to 2.41 mm (0.0941 to 0.0948 in.)
2.39 to 2.41 mm (0.0941 to 0.0948 in.)
2.43 to 2.45 mm (0.0937 to 0.0964 in.)
2.45 to 2.47 mm (0.0965 to 0.0972 in.)
2.47 to 2.49 mm (0.0973 to 0.0980 in.)
2.49 to 2.51 mm (0.0981 to 0.0988 in.)
2.51 to 2.53 mm (0.0989 to 0.0996 in.)
2.51 to 2.53 mm (0.0989 to 0.0996 in.)
2.55 to 2.57 mm (0.1004 to 0.1011 in.)
2.57 to 2.59 mm (0.1012 to 0.1019 in.)
2.59 to 2.61 mm (0.1020 to 0.1027 in.)
2.61 to 2.63 mm (0.1028 to 0.1035 in.)
2.63 to 2.65 mm (0.1036 to 0.1043 in.)
2.65 to 2.67 mm (0.1044 to 0.1051 in.)
2.67 to 2.69 mm (0.1052 to 0.1059 in.)
2.69 to 2.71 mm (0.1060 to 0.1066 in.)
Rear Differential Carrier Assembly (for 2GR-FSE)
Rear differential carrier oil seal drive in depth -0.5 to 0.5 mm (-0.0197 to 0.0196 in.)
Rear differential side gear shaft oil seal drive in depth -0.5 to 0.5 mm (-0.0197 to 0.0196 in.)
Differential ring gear runout 0.05 mm (0.00197 in.)
Differential ring gear backlash 0.08 to 0.13 mm (0.00315 to 0.00511 in.)
Differential pinion to side gear backlash 0 mm (0 in.)
Differential drive pinion runout 0.08 mm (0.00315 in.)
Differential drive pinion preload (at starting)

New bearing: 1.15 to 1.55 N*m (11.73 to 15.81 kgf*cm, 10.18 to 13.72 in.*lbf)

Reused bearing: 1.15 to 1.55 N*m (11.73 to 15.81 kgf*cm, 10.18 to 13.72 in.*lbf)

Adjust total preload (at starting) 2WD

New bearing: 1.81 to 3.41 N*m (18.46 to 34.77 kgf*cm, 16.02 to 30.18 in.*lbf)

Reused bearing: 1.64 to 2.86 N*m (16.72 to 29.16 kgf*cm, 14.51 to 25.31 in.*lbf)

AWD

New bearing: 1.66 to 2.99 N*m (16.93 to 30.49 kgf*cm, 14.69 to 26.46 in.*lbf)

Reused bearing: 1.53 to 2.57 N*m (15.60 to 26.21 kgf*cm, 13.54 to 22.75 in.*lbf)

Adjust differential drive pinion preload (at starting)

New bearing: 1.25 to 1.65 N*m (12.75 to 16.83 kgf*cm, 11.06 to 14.60 in.*lbf)

Reused bearing: 1.25 to 1.65 N*m (12.75 to 16.83 kgf*cm, 11.06 to 14.60 in.*lbf)

Inspect total preload (at starting) 2WD

New bearing: 1.91 to 3.51 N*m (19.48 to 35.79 kgf*cm, 16.90 to 31.07 in.*lbf)

Reused bearing: 1.74 to 2.96 N*m (17.74 to 30.18 kgf*cm, 15.40 to 26.20 in.*lbf)

AWD

New bearing: 1.76 to 3.09 N*m (17.95 to 31.51 kgf*cm, 15.58 to 27.35 in.*lbf)

Reused bearing: 1.63 to 2.67 N*m (16.62 to 27.23 kgf*cm, 14.43 to 23.63 in.*lbf)

Rear differential side gear shaft snap ring thickness 3.66 mm (0.14409 in.)
3.68 mm (0.14488 in.)
3.70 mm (0.14567 in.)
3.72 mm (0.14646 in.)
3.74 mm (0.14724 in.)
3.76 mm (0.14803 in.)
3.78 mm (0.14882 in.)
3.80 mm (0.14961 in.)
3.82 mm (0.15039 in.)
3.84 mm (0.15118 in.)
3.86 mm (0.15197 in.)
3.88 mm (0.15276 in.)
3.90 mm (0.15354 in.)
3.92 mm (0.15433 in.)
3.94 mm (0.15512 in.)
3.96 mm (0.15591 in.)
3.98 mm (0.15669 in.)
4.00 mm (0.15748 in.)
4.02 mm (0.15827 in.)
4.04 mm (0.15905 in.)
4.06 mm (0.15984 in.)
4.08 mm (0.16063 in.)
4.10 mm (0.16142 in.)
4.12 mm (0.16220 in.)
4.14 mm (0.16299 in.)
4.16 mm (0.16378 in.)
4.18 mm (0.16457 in.)
4.20 mm (0.16535 in.)
4.22 mm (0.16614 in.)
4.24 mm (0.16693 in.)
4.26 mm (0.16772 in.)
4.28 mm (0.16850 in.)
4.30 mm (0.16929 in.)
4.32 mm (0.17008 in.)
4.34 mm (0.17087 in.)
4.36 mm (0.17165 in.)
4.38 mm (0.17244 in.)
4.40 mm (0.17323 in.)
4.42 mm (0.17402 in.)
Rear differential drive pinion plate washer thickness 88 1.87 to 1.89 mm (0.0736 to 0.0744 in.)
90 1.89 to 1.91 mm (0.0745 to 0.0751 in.)
92 1.91 to 1.93 mm (0.0752 to 0.0759 in.)
94 1.93 to 1.95 mm (0.0760 to 0.0767 in.)
96 1.95 to 1.97 mm (0.0768 to 0.0775 in.)
98 1.97 to 1.99 mm (0.0776 to 0.0783 in.)
00 1.99 to 2.01 mm (0.0784 to 0.0791 in.)
02 2.01 to 2.03 mm (0.0792 to 0.0799 in.)
04 2.03 to 2.05 mm (0.0780 to 0.0807 in.)
06 2.05 to 2.07 mm (0.0808 to 0.0814 in.)
08 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
10 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
12 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
14 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
16 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
18 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
20 2.19 to 2.21 mm (0.0863 to 0.0870 in.)
22 2.21 to 2.23 mm (0.0871 to 0.0877 in.)
24 2.23 to 2.25 mm (0.0878 to 0.0885 in.)
26 2.25 to 2.27 mm (0.0886 to 0.0893 in.)
28 2.27 to 2.29 mm (0.0894 to 0.0901 in.)
Rear Differential Carrier Assembly (for 4GR-FSE)
Rear differential carrier oil seal drive in depth 1.55 to 2.45 mm (0.0610 to 0.0964 in.)
Rear differential side gear shaft oil seal drive in depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Differential ring gear runout 0.07 mm (0.00275 in.)
Differential ring gear backlash 0.13 to 0.18 mm (0.00512 to 0.00708 in.)
Differential pinion to side gear backlash 0 mm (0 in.)
Companion flange runout Vertical 0.09 mm (0.00354 in.)
Lateral 0.09 mm (0.00354 in.)
Differential drive pinion preload (at starting) 1.87 to 2.17 N*m (19.07 to 22.13 kgf*cm, 16.55 to 19.21 in.*lbf)
Inspect total preload (at starting) 2.17 to 2.73 N*m (22.13 to 27.84 kgf*cm, 19.21 to 24.16 in.*lbf)
Adjust differential drive pinion preload (at starting)

New bearing: 1.77 to 2.14 N*m (18.05 to 21.82 kgf*cm, 15.67 to 18.94 in.*lbf)

Reused bearing: 1.77 to 2.07 N*m (18.05 to 21.11 kgf*cm, 15.67 to 18.32 in.*lbf)

1.39 to 2.49 N*m (14.2 to 25.3 kgf*cm, 12.3 to 22.0 in.*lbf)

Inspect total preload (at starting)

New differential case bearing x New rear drive pinion tapered roller bearing:

2.16 to 2.81 N*m (23.03 to 28.65 kgf*cm, 19.12 to 24.87 in.*lbf)

New differential case bearing x Reused rear drive pinion tapered roller bearing:

2.16 to 2.74 N*m (22.03 to 27.94 kgf*cm, 19.12 to 24.25 in.*lbf)

Reused differential case bearing x New rear drive pinion tapered roller bearing:

2.07 to 2.70 N*m (21.11 to 27.53 kgf*cm, 18.32 to 23.90 in.*lbf)

Reused differential case bearing x Reused rear drive pinion tapered roller bearing:

2.07 to 2.63 N*m (21.11 to 26.82 kgf*cm, 18.32 to 23.28 in.*lbf)

Differential drive pinion preload (at starting)

New bearing: 1.87 to 2.24 N*m (19.07 to 22.84 kgf*cm, 16.55 to 19.83 in.*lbf)

Reused bearing: 1.87 to 2.17 N*m (19.07 to 22.13 kgf*cm, 16.55 to 19.21 in.*lbf)

Inspect total preload (at starting)

New differential case bearing x New rear drive pinion tapered roller bearing:

2.26 to 2.91 N*m (23.05 to 29.67 kgf*cm, 20.00 to 25.76 in.*lbf)

New differential case bearing x Reused rear drive pinion tapered roller bearing:

2.26 to 2.84 N*m (23.05 to 28.96 kgf*cm, 20.00 to 25.14 in.*lbf)

Reused differential case bearing x New rear drive pinion tapered roller bearing:

2.17 to 2.80 N*m (22.13 to 28.55 kgf*cm, 19.21 to 24.78 in.*lbf)

Reused differential case bearing x Reused rear drive pinion tapered roller bearing:

2.17 to 2.73 N*m (22.13 to 27.84 kgf*cm, 19.21 to 24.16 in.*lbf)

Rear differential side gear shaft plate washer 2.57 to 2.59 mm (0.1012 to 0.1020 in.)
2.59 to 2.61 mm (0.1020 to 0.1028 in.)
2.61 to 2.63 mm (0.1028 to 0.1035 in.)
2.63 to 2.65 mm (0.1035 to 0.1043 in.)
2.65 to 2.67 mm (0.1043 to 0.1051 in.)
2.67 to 2.69 mm (0.1051 to 0.1059 in.)
2.69 to 2.71 mm (0.1059 to 0.1067 in.)
2.71 to 2.73 mm (0.1067 to 0.1075 in.)
2.73 to 2.75 mm (0.1075 to 0.1083 in.)
2.75 to 2.77 mm (0.1083 to 0.1091 in.)
2.77 to 2.79 mm (0.1091 to 0.1098 in.)
2.79 to 2.81 mm (0.1098 to 0.1106 in.)
2.81 to 2.83 mm (0.1106 to 0.1114 in.)
2.83 to 2.85 mm (0.1114 to 0.1122 in.)
2.85 to 2.87 mm (0.1122 to 0.1130 in.)
2.87 to 2.89 mm (0.1130 to 0.1138 in.)
2.89 to 2.91 mm (0.1138 to 0.1146 in.)
2.91 to 2.93 mm (0.1146 to 0.1154 in.)
2.93 to 2.95 mm (0.1154 to 0.1161 in.)
2.93 to 2.95 mm (0.1154 to 0.1161 in.)
2.97 to 2.99 mm (0.1169 to 0.1177 in.)
2.99 to 3.01 mm (0.1177 to 0.1185 in.)
3.01 to 3.03 mm (0.1185 to 0.1193 in.)
3.03 to 3.05 mm (0.1193 to 0.1201 in.)
3.05 to 3.07 mm (0.1201 to 0.1209 in.)
3.07 to 3.09 mm (0.1209 to 0.1217 in.)
3.09 to 3.11 mm (0.1217 to 0.1224 in.)
3.11 to 3.13 mm (0.1224 to 0.1232 in.)
3.13 to 3.15 mm (0.1232 to 0.1240 in.)
3.15 to 3.17 mm (0.1240 to 0.1248 in.)
3.17 to 3.19 mm (0.1248 to 0.1256 in.)
3.19 to 3.21 mm (0.1256 to 0.1264 in.)
3.21 to 3.23 mm (0.1264 to 0.1271 in.)
3.23 to 3.25 mm (0.1271 to 0.1280 in.)
3.25 to 3.27 mm (0.1280 to 0.1287 in.)
3.27 to 3.29 mm (0.1287 to 0.1295 in.)
3.29 to 3.31 mm (0.1295 to 0.1303 in.)
3.31 to 3.33 mm (0.1303 to 0.1311 in.)
3.33 to 3.35 mm (0.1311 to 0.1319 in.)
3.35 to 3.37 mm (0.1319 to 0.1327 in.)
3.37 to 3.39 mm (0.1327 to 0.1335 in.)
3.39 to 3.41 mm (0.1335 to 0.1343 in.)
3.41 to 3.43 mm (0.1343 to 0.1350 in.)
3.43 to 3.45 mm (0.1350 to 0.1358 in.)
3.45 to 3.47 mm (0.1358 to 0.1366 in.)
3.47 to 3.49 mm (0.1366 to 0.1374 in.)
Rear differential drive pinion plate washer thickness 1.69 to 1.71 mm (0.0665 to 0.0673 in.)
1.72 to 1.74 mm (0.0677 to 0.0685 in.)
1.75 to 1.77 mm (0.0688 to 0.0697 in.)
1.78 to 1.80 mm (0.0701 to 0.0709 in.)
1.81 to 1.83 mm (0.0713 to 0.0720 in.)
1.84 to 1.86 mm (0.0724 to 0.0732 in.)
1.87 to 1.89 mm (0.0736 to 0.0744 in.)
1.90 to 1.92 mm (0.0748 to 0.0756 in.)
1.93 to 1.95 mm (0.0760 to 0.0768 in.)
1.96 to 1.98 mm (0.0772 to 0.0780 in.)
1.99 to 2.01 mm (0.0783 to 0.0791 in.)
2.02 to 2.04 mm (0.0795 to 0.0803 in.)
2.05 to 2.07 mm (0.0807 to 0.0815 in.)
2.08 to 2.10 mm (0.0819 to 0.0827 in.)
2.11 to 2.13 mm (0.0831 to 0.0839 in.)
2.14 to 2.16 mm (0.0843 to 0.0850 in.)
2.17 to 2.19 mm (0.0854 to 0.0862 in.)
2.20 to 2.22 mm (0.0866 to 0.0874 in.)
2.23 to 2.25 mm (0.0878 to 0.0886 in.)
2.26 to 2.28 mm (0.0890 to 0.0898 in.)
2.29 to 2.31 mm (0.0902 to 0.0909 in.)
2.32 to 2.34 mm (0.0913 to 0.0921 in.)