REAR SUSPENSION MEMBER INSTALLATION


  1. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION (for LH Side)


    1. A01FF95E01
      Text in Illustration
      *a Soapy Water (Containing 20% Liquid Hand Soap)
      A01FJ4N Front of Vehicle

      Apply diluted liquid soap to the outside of a new rear suspension member rear body mounting cushion.

      Note

      Do not use grease or undiluted liquid soap. Doing so may cause the rear suspension member rear body mounting cushion to slip out.

      Tech Tips

      A solution of soapy water containing 20% liquid hand soap is recommended.

    2. Temporarily install the rear suspension member rear body mounting cushion while confirming the installation direction.

    3. A01FIEUE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, install the rear suspension member rear body mounting cushion so that there is no clearance between the suspension member sub-assembly and rear suspension member rear body mounting cushion.

      SST
      09570-24011
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04061, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00910 )

      Note


      • Apply grease to the threads and tip of SST center bolt before use.

      • Do not apply excessive pressure to the center sleeve of the rear suspension member rear body mounting cushion.

  2. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  3. INSTALL REAR SUSPENSION MEMBER REAR UPPER STOPPER (for LH Side)


    1. Install the rear suspension member rear upper stopper to the rear suspension member sub-assembly.

  4. INSTALL REAR SUSPENSION MEMBER REAR UPPER STOPPER (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  5. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)


    1. A01FDY1E01
      Text in Illustration
      *a Soapy Water (Containing 20% Liquid Hand Soap)
      A01FJ4N Front of Vehicle

      Apply diluted liquid soap to the outside of a new rear suspension member front body mounting cushion.

      Note

      Do not use grease or undiluted liquid soap. Doing so may cause the rear suspension member front body mounting cushion to slip out.

      Tech Tips

      A solution of soapy water containing 20% liquid hand soap is recommended.

    2. Temporarily install the rear suspension member front body mounting cushion while confirming the installation direction.

    3. A01FIMFE05
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, install the rear suspension member front body mounting cushion so that there is no clearance between the suspension member sub-assembly and rear suspension member front body mounting cushion.

      SST
      09316-12010
      09570-24011
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04061, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00910 )

      Note


      • Apply grease to the threads and tip of SST center bolt before use.

      • Do not apply excessive pressure to the center sleeve of the rear suspension member front body mounting cushion.

  6. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  7. INSTALL REAR SUSPENSION MEMBER REAR LOWER STOPPER (for LH Side)


    1. Install the rear suspension member rear lower stopper to the rear suspension member sub-assembly.

  8. INSTALL REAR SUSPENSION MEMBER REAR LOWER STOPPER (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  9. INSTALL REAR STABILIZER BAR


    1. A01FDQAE01

      Temporarily install the bolt (4), and then tighten the bolts in numerical order (1 to 4) to install the stabilizer bar to the rear suspension member.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  10. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION


    1. Using SST, install a new rear No. 1 differential mount cushion.

      SST
      09316-12010
      09570-24011
      A01FE8TE02
      Text in Illustration
      *A for 2GR-FSE *B for 4GR-FSE
      *a Protrusion *b 0° +/- 3°
      A01FJ4N Front of Vehicle - -

      Note


      • Make sure that the differential mount cushion is aligned within 3° from the center.

      • Be sure to use the correct combination of SST.

      • Before using SST, apply grease to SST bolts.

      • Temporarily install the rear No. 1 differential mount cushion to the rear suspension member sub-assembly in order to prevent it from tilting, and then install SST.

      • Make sure that SST contacts the entire circumference of the rear No. 1 differential mount cushion.

      • Do not tilt the bolts of SST.

      • Tighten the 2 bolts of SST so that they enter the 2 holes of the rear No. 1 differential mount cushion by an equal amount.

  11. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION


    1. Using SST, install a new rear No. 2 differential mount cushion.

      SST
      09316-12010
      09570-24011
      A01FHXBE02
      Text in Illustration
      *A for 2GR-FSE *B for 4GR-FSE
      *a 0° +/- 3° - -
      A01FJ4N Front of Vehicle - -

      Note


      • Make sure that the differential mount cushion is aligned within 3° from the center.

      • Be sure to use the correct combination of SST.

      • Before using SST, apply grease to SST bolt.

      • Temporarily install the rear No. 2 differential mount cushion to the rear suspension member sub-assembly in order to prevent it from tilting, and then install SST.

      • Make sure that SST contacts the entire circumference of the rear No. 2 differential mount cushion.

      • Do not tilt the bolts of SST.

  12. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY


    1. for 2GR-FSE:

      Click here

    2. for 4GR-FSE:

      Click here

  13. INSTALL PARKING BRAKE WITH BRACKET ACTUATOR ASSEMBLY

    Click here

  14. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. A01FI84E02
      Text in Illustration
      *1 Attachment
      *2 Engine Lifter
      *a Attachment placement location

      Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      Note


      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      • Use the attachments to keep the rear suspension member sub-assembly level.

      • The rear suspension member sub-assembly is a heavy component. Make sure that it is supported securely.

    2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the body.

      Note

      When raising the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

    3. Install the rear suspension member sub-assembly with the 2 rear suspension member lower stoppers, 2 rear suspension member lower stopper sub-assemblies and 6 bolts.

      Torque:
      for bolt A
      127 N*m  { 1295 kgf*cm, 94 ft.*lbf }
      for bolt B
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    4. Lower the engine lifter.

  15. INSTALL REAR SUSPENSION MEMBER BRACE


    1. Install the 2 rear suspension member braces with the 6 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  16. INSTALL REAR AXLE ASSEMBLY LH


    1. Install the rear drive shaft assembly and rear axle assembly.

  17. INSTALL REAR AXLE ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  18. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH


    1. Temporarily install the rear upper control arm assembly to the rear axle assembly with the bolt, nut and washer.

    2. Connect the rear speed sensor to the rear upper control arm assembly with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  19. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  20. TEMPORARILY INSTALL REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side)


    1. Temporarily install the rear No. 1 upper control arm assembly to the rear axle assembly with the bolt, nut and washer.

  21. TEMPORARILY INSTALL REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  22. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. Install the rear lower coil spring insulator to the rear No. 2 suspension arm.

    2. Install the rear upper coil spring insulator to the rear coil spring.

    3. A01FI0BE01
      Text in Illustration
      *a Identification Mark

      Temporarily install the rear coil spring to the rear No. 2 suspension arm.

      Note

      Make sure that the identification mark is positioned towards the lower and outer sides of the vehicle.

    4. A01FF00E01
      Text in Illustration
      *1 Wooden Block
      *2 Jack

      Using a jack and wooden block, raise the vehicle gradually to install the rear No. 2 suspension arm to the rear axle carrier. Then temporarily install the bolt and nut.

      Note


      • Insert the bolt with the threaded end facing the rear of the vehicle.

      • When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly.

      • Do not jack up the rear No. 2 suspension arm assembly too high as the vehicle may fall.

      • Make sure to perform this operation with the vehicle kept as low as possible.

  23. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  24. INSTALL REAR SUSPENSION MEMBER BRACE LH


    1. Install the rear suspension member brace with the 2 new bolts.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

  25. INSTALL REAR SUSPENSION MEMBER BRACE RH

    Tech Tips

    Use the same procedure described for the LH side.

  26. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH


    1. Temporarily install the rear shock absorber assembly to the rear No. 2 suspension arm with the bolt and nut.

      Note

      Insert the bolt with the threaded end facing the rear of the vehicle.

  27. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  28. INSTALL REAR STABILIZER LINK ASSEMBLY LH


    1. A01FG4AE01

      Install the rear stabilizer link assembly with the 2 nuts.

      Torque:
      for nut A
      89 N*m  { 908 kgf*cm, 66 ft.*lbf }
      for nut B
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

      Tech Tips

      If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.

  29. INSTALL REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  30. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH


    1. Temporarily install the rear No. 1 suspension arm assembly to the rear suspension member with the bolt and nut.

      Note

      Insert the bolt with the threaded end facing the rear of the vehicle.

    2. Temporarily install the rear No. 1 suspension arm assembly to the axle carrier with the bolt and nut.

      Note

      Insert the bolt with the threaded end facing the rear of the vehicle.

  31. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  32. TEMPORARILY INSTALL TOE CONTROL LINK SUB-ASSEMBLY LH (w/o DYNAMIC REAR STEERING)


    1. A01FFIHE01
      Text in Illustration
      *a Matchmark

      Install the toe control link and insert the toe adjust cam from the front of the vehicle. Then install the No. 2 toe adjust plate and temporarily install the nut.

      Note

      Align the matchmarks on the rear suspension member and rear No. 2 suspension toe adjust plate.

    2. Install the rear suspension toe control link with a new nut.

      Torque:
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

  33. TEMPORARILY INSTALL TOE CONTROL LINK SUB-ASSEMBLY RH (w/o DYNAMIC REAR STEERING)

    Tech Tips

    Use the same procedure described for the LH side.

  34. INSTALL REAR STEERING LINK ASSEMBLY (w/ DYNAMIC REAR STEERING)


    1. Align the 2 guide pins with the suspension member and install the rear steering link assembly with the 4 bolts.

      Torque:
      97 N*m  { 989 kgf*cm, 72 ft.*lbf }

    2. Install the nut and attach the clamp and grommet of the wire harness.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the 2 connectors to the rear steering control ECU.

    4. Return the lock lever of each connector to its original position and attach the claw.

      Note

      Make sure the claw of the lock lever is securely attached.

  35. CONNECT REAR STEERING TIE ROD ASSEMBLY LH


    1. Install a new nut to connect the tie rod assembly.

      Torque:
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

  36. CONNECT REAR STEERING TIE ROD ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  37. INSTALL PARKING BRAKE

    Click here

  38. INSTALL REAR AXLE SHAFT NUT LH


    1. Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

      Note


      • Be sure to perform this work for a new drive shaft.

      • Keep the threaded parts free of oil and foreign objects.

    2. Install a new rear axle shaft nut.

      Torque:
      290 N*m  { 2957 kgf*cm, 214 ft.*lbf }

      Tech Tips

      Stake the nut after inspecting for looseness and runout in the following steps.

  39. INSTALL REAR AXLE SHAFT NUT RH

    Tech Tips

    Use the same procedure described for the LH side.

  40. INSPECT REAR AXLE HUB AND BEARING LOOSENESS


    1. A01FIPN

      Using a dial indicator, check for looseness near the center of the axle hub.

      Maximum
      0.05 mm (0.0020 in.)

      Note

      Ensure that the dial indicator is set at right angles to the measurement surface.

      If looseness exceeds the maximum, replace the axle hub assembly.

  41. INSPECT REAR AXLE HUB RUNOUT


    1. A01FELE

      Using a dial indicator, check for runout on surface of the axle hub outside the hub bolt.

      Maximum
      0.05 mm (0.0020 in.)

      Note

      Ensure that the dial indicator is set at right angles to the measurement surface.

      If runout exceeds the maximum, replace the axle hub assembly.

  42. INSTALL REAR AXLE SHAFT NUT LH


    1. A01FEZX

      Using a chisel and a hammer, stake the axle shaft nut.

  43. INSTALL REAR AXLE SHAFT NUT RH

    Tech Tips

    Use the same procedure described for the LH side.

  44. INSTALL REAR SPEED SENSOR LH


    1. Install the rear speed sensor to the rear axle assembly with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  45. INSTALL REAR SPEED SENSOR RH

    Tech Tips

    Use the same procedure described for the LH side.

  46. STABILIZE SUSPENSION


    1. A01FFJRE01
      Text in Illustration
      *1 Wooden Block
      *2 Jack

      Jack up the rear No. 2 suspension arm assembly, placing a wooden block underneath to avoid damage. Apply load to the suspension so that the rear No. 2 suspension arm assembly is positioned as shown in the illustration.

      Standard Length (A)
      9.7 mm (0.3819 in.)

      Note


      • When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly.

      • Do not jack up the rear No. 2 suspension arm assembly too high as the vehicle may fall.

      • Make sure to perform this operation with the vehicle kept as low as possible.

  47. TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY LH


    1. Tighten the nut of the rear upper control arm assembly.

      Torque:
      190 N*m  { 1937 kgf*cm, 140 ft.*lbf }

  48. TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  49. TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side)


    1. Tighten the nut of the rear No. 1 upper control arm assembly.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf }

  50. TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  51. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. Tighten the nut of the rear No. 2 suspension arm assembly for the suspension member side.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf }

    2. Tighten the bolt of the rear No. 2 suspension arm assembly for the rear axle assembly side.

      Torque:
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }

  52. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  53. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH


    1. Tighten the bolt of the rear shock absorber.

      Torque:
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }

      Note

      Since a stopper nut is used, tighten the bolt.

  54. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  55. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH


    1. Tighten the nut of the rear No. 1 suspension arm assembly for the suspension member side.

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }

    2. Tighten the bolt of the rear No. 2 suspension arm assembly for the rear axle assembly side.

      Torque:
      90 N*m  { 918 kgf*cm, 66 ft.*lbf }

  56. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  57. TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY LH (w/o DYNAMIC REAR STEERING)


    1. Tighten the nut on the rear suspension member side.

      Torque:
      117 N*m  { 1193 kgf*cm, 86 ft.*lbf }

      Note

      Check that the matchmarks on the rear suspension member and rear No. 2 suspension toe adjust plate are aligned.

  58. TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY RH (w/o DYNAMIC REAR STEERING)

    Tech Tips

    Use the same procedure described for the LH side.

  59. INSTALL REAR SUSPENSION ARM COVER LH


    1. Install the rear suspension arm cover to the rear No. 2 suspension arm with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9.0 ft.*lbf }

  60. INSTALL REAR SUSPENSION ARM COVER RH

    Tech Tips

    Use the same procedure described for the LH side.

  61. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY


    1. Connect the connector.

    2. Attach the clamp.

    3. Install the rear height control sensor sub-assembly LH with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    4. Install the rear height control sensor link with the nut.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  62. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. for 2GR-FSE 2WD:

      Click here

    2. for 2GR-FSE AWD:

      Click here

    3. for 4GR-FSE:

      Click here

  63. CONNECT PARKING BRAKE CABLE

    Click here

  64. INSTALL ELECTRIC PARKING BRAKE ACTUATOR CAP


    1. for Type A:

      Install the electric parking brake actuator cap with the 2 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    2. for Type B:


      1. Install the electric parking brake actuator cap with the 2 nuts.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      2. Install the cable support bracket with the nut.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. for Type C:

      Install the electric parking brake actuator cap with the 2 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  65. INSTALL PARKING BRAKE CABLE HEAT INSULATOR


    1. for Type B, C:

      Install the parking brake cable heat insulator with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  66. INSTALL NO. 1 FLOOR UNDER COVER


    1. Install the No. 1 floor under cover with the 4 clips and 6 nuts.

  67. CONNECT WIRE HARNESS


    1. for Type A, B:


      1. A01FIH5E01
        Text in Illustration
        *1 Grommet
        *a Vehicle Outside
        *b Vehicle Inside

        Attach the electric parking brake actuator harness grommet.

      2. Connect the harness clamps.

      3. Connect the connector.

      4. Install the parking brake plunger protector with the bolt.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. for Type C:


      1. A01FI3RE01
        Text in Illustration
        *1 Grommet
        *a Vehicle Outside
        *b Vehicle Inside

        Attach the electric parking brake actuator harness grommet.

      2. Connect the 2 harness clamps.

  68. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  69. ADJUST PARKING BRAKE

    Click here

    Note

    If the parking brake shoe clearance is not adjusted, the cable end may be damaged.

  70. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  71. PERFORM INITIALIZATION

    Click here

  72. PERFORM PARKING BRAKE SHOE BEDDING

    Click here

  73. CALIBRATE STEERING SENSOR

    Click here

  74. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  75. HEADLIGHT AIMING ADJUSTMENT

    Click here

  76. CHECK SPEED SENSOR SIGNAL

    Click here