TRANSFER WIRE INSTALLATION


  1. INSTALL TRANSFER TRANSMISSION WIRE


    1. A01FIR0E01
      Text in Illustration
      *1 Transfer Transmission Wire O-ring
      A01FGIV Coat with Toyota Genuine ATF WS

      Coat the transfer transmission wire O-ring with ATF.

      ATF
      Toyota Genuine ATF WS
    2. Install the transfer transmission wire with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    3. Connect the connector to the transfer control solenoid assembly.

  2. INSTALL TRANSFER CONTROL VALVE BODY ASSEMBLY


    1. Connect the connector to the transfer control solenoid assembly.

    2. Install the transfer control valve body assembly with the 4 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
  3. INSTALL TRANSFER OIL PAN SUB-ASSEMBLY


    1. A01FI1HE01
      Text in Illustration
      *1 Transfer Oil Cleaner Magnet

      Install the transfer oil cleaner magnet to the transfer oil pan sub-assembly.

    2. Clean the threads of the bolts and the transfer oil pan sub-assembly with non-residue solvent.

    3. A01FG4WE02
      Text in Illustration
      *1 Seal Packing
      *a Seal Width 3.0 to 3.5 mm (0.12 to 0.14 in.)

      Apply seal packing to the transfer oil pan sub-assembly as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Reassemble the parts within 5 minutes of applying fresh FIPG material. Otherwise, the packing (FIPG) material must be removed and reapplied.

    4. Temporarily install the 9 bolts in several steps, and then tighten them to the specified torque.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
  4. INSTALL TRANSFER DYNAMIC DAMPER


    1. Install the transfer dynamic damper with the 2 bolts.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }
  5. INSTALL REAR ENGINE MOUNTING MEMBER


    1. Install the rear engine mounting member with the 4 bolts and 3 nuts.

      Torque:
      Bolt
      26 N*m  { 260 kgf*cm, 19 ft.*lbf }
      Nut
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }
  6. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    1. Install the front No. 1 floor heat insulator with the 4 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  7. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  8. ADD AUTOMATIC TRANSMISSION FLUID

    Click here

  9. INSPECT FOR EXHAUST GAS LEAK