TRANSFER CASE FRONT OIL SEAL REPLACEMENT


  1. DRAIN AUTOMATIC TRANSMISSION FLUID


    1. Remove the drain plug and gasket, and drain the ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  3. REMOVE FLANGE YOKE ASSEMBLY


    1. A01FGEDE01

      Using SST and a hammer, release the staked part of the flange yoke nut.

      SST
      09930-00010

      Note


      • Be sure to use SST with the tapered surface facing the shaft.

      • Do not grind the tip of SST with a grinder or other device.

      • Completely loosen the staked part of the flange yoke nut when removing it.

      • Do not damage the threads of the output shaft.

    2. A01FHSGE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, hold the flange yoke assembly.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    3. Using a 30 mm deep socket wrench, remove the flange yoke nut.

    4. Remove the flange yoke assembly from the transfer assembly.

  4. REMOVE TRANSFER CHAIN CASE OIL SEAL


    1. A01FGYIE01
      Text in Illustration
      *1 Transfer Chain Case Oil Seal

      Using SST, remove the transfer chain case oil seal.

      SST
      09308-00010

  5. INSTALL TRANSFER CHAIN CASE OIL SEAL


    1. A01FHX7E01
      Text in Illustration
      *1 Transfer Chain Case Oil Seal

      Using SST and a hammer, install a new transfer chain case oil seal.

      SST
      09316-60011   ( 09316-00011, 09316-00071 )
      Oil seal drive in depth
      5.6 to 6.2 mm (0.221 to 0.244 in.)

    2. Apply MP grease to the transfer chain case oil seal lip.

  6. INSTALL FLANGE YOKE ASSEMBLY


    1. Install the flange yoke assembly to the transfer assembly.

    2. A01FFFNE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, hold the flange yoke assembly.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    3. Using a 30 mm deep socket wrench, install a new flange yoke nut.

      Torque:
      123 N*m  { 1249 kgf*cm, 90 ft.*lbf }

    4. Using a chisel and hammer, stake the flange yoke nut.

  7. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  8. ADD AUTOMATIC TRANSMISSION FLUID

    Click here

  9. INSPECT FOR EXHAUST GAS LEAK