TRANSFER VALVE BODY ASSEMBLY INSTALLATION

INSTALL TRANSFER CONTROL SOLENOID ASSEMBLY

1. 

   Text in Illustration

   *1	Transfer Control Solenoid Assembly
   *2	Solenoid Lock Plate
   *a	Cutout

   Install the transfer control solenoid assembly and solenoid lock plate to the transfer control valve body assembly with the bolt.

   Torque:

   6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

   Tech Tips

   Install the solenoid lock plate into the cutout on the transfer control solenoid assembly.

INSTALL TRANSFER CONTROL VALVE BODY ASSEMBLY

1. Connect the connector to the transfer control solenoid assembly.

2. Install the transfer control valve body assembly with the 4 bolts.

   Torque:

   9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

INSTALL TRANSFER OIL PAN SUB-ASSEMBLY

1. 

   Text in Illustration

   *1	Transfer Oil Cleaner Magnet

   Install the transfer oil cleaner magnet to the transfer oil pan sub-assembly.

2. Clean the threads of the bolts and the transfer oil pan sub-assembly with non-residue solvent.

3. 

   Text in Illustration

   *1	Seal Packing
   *a	Seal Width 3.0 to 3.5 mm (0.12 to 0.14 in.)

   Apply seal packing to the transfer oil pan sub-assembly as shown in the illustration.

   Seal packing
   Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

   Note

   Reassemble the parts within 5 minutes of applying fresh FIPG material. Otherwise, the packing (FIPG) material must be removed and reapplied.

4. Temporarily install the 9 bolts in several steps, and then tighten them to the specified torque.

   Torque:

   7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

INSTALL TRANSFER DYNAMIC DAMPER

1. Install the transfer dynamic damper with the 2 bolts.

   Torque:

   52 N*m  { 530 kgf*cm, 38 ft.*lbf }

INSTALL REAR ENGINE MOUNTING MEMBER

1. Install the rear engine mounting member with the 4 bolts and 3 nuts.

   Torque:

   Bolt

   26 N*m  { 260 kgf*cm, 19 ft.*lbf }

   Nut

   38 N*m  { 387 kgf*cm, 28 ft.*lbf }

INSTALL FRONT EXHAUST PIPE ASSEMBLY

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INSPECT FOR EXHAUST GAS LEAK