TRANSFER VALVE BODY ASSEMBLY REMOVAL


  1. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  2. DRAIN AUTOMATIC TRANSMISSION FLUID


    1. Remove the drain plug and gasket, and drain the ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  3. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A01FFA3

      Remove the 4 nuts and front No. 1 floor heat insulator.

  4. SUPPORT AUTOMATIC WITH TRANSFER TRANSMISSION ASSEMBLY


    1. A01FIK6

      Support the automatic with transfer transmission assembly with a transmission jack.

  5. REMOVE REAR ENGINE MOUNTING MEMBER


    1. A01FDBD

      Remove the 4 bolts, 3 nuts and rear engine mounting member.

  6. REMOVE TRANSFER DYNAMIC DAMPER


    1. A01FDFJ

      Remove the 2 bolts and the transfer dynamic damper.

  7. REMOVE TRANSFER OIL PAN SUB-ASSEMBLY


    1. A01FFIN

      Remove the 9 bolts.

    2. A01FJ3U

      Insert the blade of an oil pan seal cutter between the transfer oil pan sub-assembly and transfer case sub-assembly. Cut through the sealer and remove the transfer oil pan sub-assembly.

      Note

      Do not damage the contact surface of the transfer oil pan sub-assembly.

    3. Remove the transfer oil cleaner magnet from the transfer oil pan sub-assembly.

      Note


      • Clean the inside of the transfer oil pan sub-assembly thoroughly, removing all metal shavings, sludge and any other foreign objects.

      • Remove any metal shavings from the transfer oil cleaner magnet.

  8. REMOVE TRANSFER CONTROL VALVE BODY ASSEMBLY


    1. Remove the 4 bolts and the transfer control valve body assembly.

    2. A01FHWHE01
      Text in Illustration
      *1 Connector

      Disconnect the connector from the transfer control solenoid assembly.

  9. REMOVE TRANSFER CONTROL SOLENOID ASSEMBLY


    1. A01FG8KE01
      Text in Illustration
      *1 Transfer Control Solenoid Assembly
      *2 Solenoid Lock Plate

      Remove the bolt, solenoid lock plate and transfer control solenoid assembly.