GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR REAR END COVER


    1. A01EVR6

      Remove the 3 nuts and generator rear end cover.

  2. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01EW9Q

      Remove the generator terminal insulator from the generator coil assembly.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01EXD1

      Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

  4. REMOVE GENERATOR COIL ASSEMBLY


    1. A01EUXY

      Remove the 4 bolts.

    2. A01EWL9

      Remove the bolt and cord clip.

    3. A01EVAOE03
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )
    4. A01EYD1E01

      Remove the generator washer.

  5. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. A01EYRO

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

    2. Hold the generator drive end frame assembly in a vise between aluminum plates.

    3. A01EWJ9E03
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    4. A01ETYQE02
      Text in Illustration
      *1 Rotor Shaft
      *2 SST (A)

      Place the rotor shaft end into SST (A).

    5. A01EXK5E02
      Text in Illustration
      *1 Generator Pulley with Clutch
      *2 SST (A)
      *3 SST (B)

      Fit SST (B) to the generator pulley with clutch.

    6. A01EU0ZE02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Loosen the generator pulley with clutch by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the generator drive end frame assembly is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    7. Remove SST from the generator assembly.

    8. Remove the generator pulley with clutch from the rotor shaft.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01EXLU

      Remove the generator rotor assembly.

  7. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01EV59

      Remove the 4 screws and bearing retainer plate from the generator drive end frame assembly.

    2. A01EY6CE03
      Text in Illustration
      *1 Generator Drive End Frame Bearing

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame assembly.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )