PARKING BRAKE PEDAL (for LHD) INSTALLATION


  1. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY


    1. A01ESZHE01

      Install the parking brake control pedal assembly with the bolt and 2 nuts.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Tighten the bolt and 2 nuts in the order shown in the illustration.

    2. Connect the parking brake switch connector.

    3. A01EUNS

      Install the No. 1 parking brake cable assembly with the bolt and 2 nuts.

      Torque:
      Bolt
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
      Nut
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the clip to the No. 1 parking brake cable assembly.

    5. Install the floor carpet.

    6. A01EUS6E01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Temporarily install the lock nut.

      Tech Tips

      After adjusting parking brake pedal travel, tighten the lock nut.

  2. CONNECT NO. 4 PARKING BRAKE CABLE ASSEMBLY


    1. A01EW27E02
      Text in Illustration
      *a Turn
      *b Hold

      Connect the No. 4 parking brake cable assembly to the parking brake control pedal assembly as shown in the illustration.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. INSTALL AIRBAG SENSOR ASSEMBLY


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Using SST, install the airbag sensor assembly with the 3 bolts.

      A01EVDTE01
      SST
      09961-00950
      Text in Illustration
      *1 Waterproof Sheet - -
      *a Fulcrum Length - -
      Torque:
      without SST
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
      with SST
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • This torque value is effective when SST is parallel to a torque wrench.

      • If the airbag sensor assembly has been dropped, or there are any cracks, dents or other defects in the case or connector, replace it with a new one.

      • When installing the airbag sensor assembly, be careful that the SRS wiring does not interfere with or is not pinched between other parts.

      • When the ignition switch is first turned to ON after the airbag sensor assembly has been replaced, make sure that no one is in the vehicle.

    4. Connect the connectors to the airbag sensor assembly as shown in the illustration.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    5. Check that the waterproof sheet is properly set.

    6. Check that there is no looseness in the installation parts of the airbag sensor assembly.

  4. INSTALL FLOOR CARPET BRACKET RH


    1. Engage the 2 guides.

    2. Install the floor carpet bracket RH with the 2 clips.

  5. INSTALL NO. 1 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY (for Built-in Type Yaw Rate Sensor)

    w/ Smart Entry and Start System: Click here

  6. INSTALL YAW RATE SENSOR BRACKET (for Separate Type Yaw Rate Sensor)


    1. A01EZ3K

      Install the yaw rate sensor bracket with the 2 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Engage the 2 clamps to install the wire harnesses.

  7. INSTALL NO. 3 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY (for Separate Type Yaw Rate Sensor)

    w/ Smart Entry and Start System: Click here

  8. INSTALL YAW RATE SENSOR (for Separate Type Yaw Rate Sensor)


    1. A01ET9SE01
      Text in Illustration
      *a Arrow Mark

      Install the yaw rate sensor to the yaw rate sensor bracket with the 2 nuts.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note


      • Do not damage the yaw sensor.

      • Make sure that the yaw rate sensor is installed securely.

      • Do not use dropped or damaged parts.

      • Keep the contact surfaces of the yaw rate sensor and yaw rate sensor bracket free of foreign matter.

      • Make sure that the connector end of the yaw rate sensor is facing in the same direction as the arrow mark on the bracket when installing the yaw rate sensor.

    2. Connect the connector to the yaw rate sensor.

      Note

      Make sure that the yaw rate sensor connector is connected securely.

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01ETKAE01
      Text in Illustration
      *1 Airbag Connector
      *2 Airbag Connector Lock

      Connect the airbag connector to the lower No. 1 instrument panel airbag assembly.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    4. Push in the lock to install the airbag connector.

    5. Temporarily install the lower No. 1 instrument panel airbag assembly with the 2 hooks.

    6. Engage the 2 claws to install the DLC3.

    7. Install the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Confirm that the lower No. 1 instrument panel airbag assembly is installed securely without any excessive gaps and is not protruding outward.

  10. INSTALL SHIFT LEVER SUPPORT


  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  12. PERFORM DIAGNOSTIC SYSTEM CHECK

    for Separate Type Yaw Rate Sensor: Click here

    for Built-in Type Yaw Rate Sensor: Click here

  13. INSPECT SRS WARNING LIGHT

    for Separate Type Yaw Rate Sensor: Click here

    for Built-in Type Yaw Rate Sensor: Click here

  14. ADJUST PARKING BRAKE PEDAL TRAVEL


    1. Completely release the parking brake pedal.

    2. A01EVJSE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    3. Remove the rear wheels.

    4. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    5. Remove the parking brake shoe adjusting hole plug.

    6. A01ESVI

      Turn the shoe adjuster and expand the shoes until the disc locks.

      Text in Illustration
      A01EUL1 Expand
      A01ETOA Contract

    7. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    8. Check that there is no brake drag against the shoes.

    9. Install the parking brake shoe adjusting hole plug.

    10. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)

    11. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    12. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    13. Check that the parking brake does not drag.

    14. Remove the hub nuts from the hub bolts.

    15. Install the rear wheels.

      Torque:
      103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  15. INSPECT BRAKE WARNING LIGHT


    1. When operating the parking brake pedal, check that the brake warning light illuminates.

      Standard
      The brake warning light always illuminates at the first click.