FRONT LOWER SUSPENSION ARM (for 1AZ-FE) INSTALLATION


  1. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH (for LH Side)


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly LH.

    2. A01ETG8E01

      Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Torque:
      Bolt 1, 2
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }
      Bolt 3
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Note

      While keeping the nut from rotating, tighten the bolt.

    3. Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly with the bolt and 2 nuts.

      Torque:
      75 N*m  { 765 kgf*cm, 55 ft.*lbf }

  2. INSTALL ENGINE MOUNTING INSULATOR LH (for LH Side)


    1. A01EVUKE02
      Text in Illustration
      *a Pin

      Set the engine mounting insulator LH on the front frame assembly.

    2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.

      Note


      • Match the guide hole to the position of the pin (stopper).

      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Ensure that the jack and wooden block are stable.

    3. A01EXQDE01
      Text in Illustration
      *a Fulcrum Length

      Using SST, install the nut to the engine mounting insulator LH.

      SST
      09961-00950
      Torque:
      without SST
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
      with SST
      68 N*m  { 695 kgf*cm, 50 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 380 mm (1.25 ft.).

      • This torque value is effective when SST is parallel to the torque wrench.

    4. A01ET7L

      Install the engine mounting insulator LH with the 3 nuts.

      Torque:
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

    5. Install the 2 hole plugs.

  3. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH (for RH Side)


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly RH.

    2. A01ESTVE01

      Install the front lower No. 1 suspension arm sub-assembly RH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Torque:
      Bolt 1, 2
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }
      Bolt 3
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Note

      While keeping the nut from rotating, tighten the bolt.

    3. Install the front lower No. 1 suspension arm sub-assembly RH to the front lower ball joint assembly with the bolt and 2 nuts.

      Torque:
      75 N*m  { 765 kgf*cm, 55 ft.*lbf }

  4. INSTALL ENGINE MOUNTING INSULATOR RH (for RH Side)


    1. A01EYOIE01
      Text in Illustration
      *a Cutout

      Set the engine mounting insulator RH on the front frame assembly.

    2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.

      Note


      • Match the positions of the cutouts (stopper).

      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Ensure that the jack and wooden block are stable.

    3. A01EXEVE01
      Text in Illustration
      *a Fulcrum Length

      Using SST, install the nut to the engine mounting insulator RH.

      SST
      09961-00950
      Torque:
      without SST
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
      with SST
      68 N*m  { 695 kgf*cm, 50 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 380 mm (1.25 ft.).

      • This torque value is effective when SST is parallel to the torque wrench.

    4. A01EWDR

      Install the engine mounting insulator RH with the 3 nuts.

      Torque:
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

    5. Install the 2 hole plugs.

  5. INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. Install the front engine mounting insulator to the front frame assembly with the 3 nuts.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

  6. CONNECT OXYGEN SENSOR


    1. A01EYXZ

      Connect the oxygen sensor connector.

  7. INSTALL FRONT FENDER APRON SEAL LH (for LH Side)

  8. INSTALL FRONT FENDER APRON SEAL RH (for RH Side)

  9. INSTALL ENGINE UNDER COVER LH

  10. INSTALL ENGINE UNDER COVER RH

  11. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

  13. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY


    1. A01EX2TE01

      Install the engine moving control rod sub-assembly with the 3 bolts.

      Torque:
      A
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }
      B
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  14. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. Install the air cleaner case sub-assembly with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Connect the wire harness clamp.

  15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Install the air cleaner filter element to the air cleaner case sub-assembly.

    2. A01EWNAE01
      Text in Illustration
      *1 Air Cleaner Hose Clamp

      Connect the air cleaner cap sub-assembly to the throttle with motor body assembly and release the lock of the air cleaner hose clamp.

      Note


      • Align the groove of the air cleaner cap sub-assembly with the tab of the throttle with motor body assembly and install the hose.

      • Make sure that the tab of the air cleaner hose clamp stays within the range shown by *a.

    3. Connect the ventilation hose to the cylinder head cover.

    4. Install the air cleaner cap sub-assembly and tighten the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    5. Connect the wire harness clamp.

    6. Connect the mass air flow meter connector.

    7. Connect the purge line hose to the 2 clamps.

    8. Connect the 2 vacuum switching valve vacuum hoses.

    9. Connect the vacuum switching valve connector.

  16. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. Install the No. 1 engine cover sub-assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  17. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. Install the front outer cowl top panel sub-assembly with the 10 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Engage the 2 clamps to install the wire harness to the front outer cowl top panel sub-assembly.

  18. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  19. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here