FRONT DRIVE SHAFT ASSEMBLY (for 2AR-FE) DISASSEMBLY


  1. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP (for TMC Made)


    1. for One Touch Type:


      1. A01ETYME07
        Text in Illustration
        *A for One Touch Type
        *B for Claw Engagement Type

        Using a screwdriver, remove the front No. 2 axle inboard joint boot clamp.

    2. for Claw Engagement Type:


      1. Using needle-nose pliers, remove the front No. 2 axle inboard joint boot clamp.

        Text in Illustration
        *a claws

  2. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP (except TMC Made)


    1. A01EWRH

      Using needle-nose pliers, remove the front No. 2 axle inboard joint boot clamp.

  3. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP (for TMC Made)

    Tech Tips

    Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

  4. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP (except TMC Made)

    Tech Tips

    Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

  5. SEPARATE FRONT AXLE INBOARD JOINT BOOT


    1. Separate the front axle inboard joint boot from the front drive inboard joint assembly.

  6. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY (for TMC Made)


    1. Remove the old grease from the front drive inboard joint assembly.

    2. A01EWKUE24
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

      Note

      Do not use a punch for the marks.

    3. Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

    4. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    5. A01EY13

      Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

    6. A01EYUIE12
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

      Note

      Do not use a punch for the marks.

    7. Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Do not drop the tripod joint.

  7. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY (except TMC Made)


    1. Remove the old grease from the front drive inboard joint assembly.

    2. A01EWKUE24
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

      Note

      Do not use a punch for the marks.

    3. Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

    4. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    5. A01EVIE

      Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

    6. A01EY39E04
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

      Note

      Do not use a punch for the marks.

    7. Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Do not drop the tripod joint.

  8. REMOVE FRONT AXLE INBOARD JOINT BOOT


    1. Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.

  9. REMOVE FRONT DRIVE SHAFT DAMPER (w/ 1 Clamp)


    1. for TMC Made One Touch Type:


      1. A01EUVOE09
        Text in Illustration
        *A for One Touch Type
        *B for Claw Engagement Type

        Using a screwdriver, remove the front drive shaft damper clamp.

    2. for TMC Made Claw Engagement Type:


      1. Using needle-nose pliers, remove the front drive shaft damper clamp.

    3. except TMC Made:


      1. A01EW6E
        Text in Illustration
        *a claws

        Using needle-nose pliers, remove the front drive shaft damper clamp.

    4. Remove the front drive shaft damper.

  10. REMOVE FRONT DRIVE SHAFT DAMPER (w/ 2 Clamps)


    1. for TMC Made:


      1. A01EVFQE03
        Text in Illustration
        *a claws

        Using needle-nose pliers, remove the 2 front drive shaft damper clamps.

    2. except TMC Made:


      1. A01EYYI

        Using needle-nose pliers, remove the 2 front drive shaft damper clamps.

    3. Remove the front drive shaft damper.

  11. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP (for TMC Made)


    1. A01EVZR

      Using a screwdriver, remove the front No. 2 axle outboard joint boot clamp.

  12. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP (except TMC Made)


    1. A01EVZ4

      Using pliers, remove the front No. 2 axle outboard joint boot clamp.

  13. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP (for TMC Made)

    Tech Tips

    Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

  14. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP (except TMC Made)

    Tech Tips

    Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

  15. REMOVE FRONT AXLE OUTBOARD JOINT BOOT


    1. Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

    2. Remove the grease from the outboard joint.

  16. REMOVE FRONT DRIVE SHAFT DUST COVER LH


    1. A01EWGVE07

      Using SST and a press, remove the front drive shaft dust cover LH.

      SST
      09950-00020

      Note


      • Be careful not to drop the front drive inboard joint assembly.

      • Do not overtighten SST.

  17. REMOVE FRONT DRIVE SHAFT DUST COVER RH


    1. A01EWO1

      Using a press, remove the front drive shaft dust cover RH.

      Note

      Be careful not to drop the front drive inboard joint assembly.

  18. REMOVE FRONT DRIVE SHAFT DUST COVER (for RH Side)


    1. A01EXX4E03

      Using SST and a press, remove the front drive shaft dust cover.

      SST
      09950-00020

      Note


      • Be careful not to drop the front drive inboard joint assembly.

      • Do not overtighten SST.

  19. REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)


    1. A01EX1Q

      Using a snap ring expander, remove the drive shaft hole snap ring.

    2. A01EU80E04

      Using SST and a press, remove the front drive shaft bearing.

      SST
      09527-10011

      Note

      Be careful not to drop the front drive inboard joint assembly.