DIFFERENTIAL CASE REASSEMBLY


  1. INSTALL FRONT DIFFERENTIAL PINION THRUST WASHER


    1. A01ETNSE01

      Coat the 2 front differential side gears, 2 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF, and install them to the differential case.

  2. INSTALL NO. 1 FRONT DIFFERENTIAL PINION SHAFT


    1. A01ET55E01

      Coat the No. 1 front differential pinion shaft with ATF, and install it to the differential case.

  3. INSPECT FRONT DIFFERENTIAL SIDE GEAR BACKLASH


    1. A01EVVBE01

      Using a dial indicator, measure the backlash of the side gear.

      Standard backlash
      0.05 to 0.20 mm (0.00197 to 0.00787 in.)
      Standard Thrust Washer Thickness
      Thickness Thickness
      1.0 mm (0.0394 in.) 1.2 mm (0.0472 in.)
      1.1 mm (0.0433 in.) 1.3 mm (0.0512 in.)

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01EYSPE01

      Using a pin punch (5 mm) and hammer, tap in the pinion shaft straight pin.

    2. A01ESQLE01

      Using a chisel and hammer, stake the differential case.

  5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A01EU08E01

      Using SST and a press, press in a new front differential case rear tapered roller bearing to the differential case.

      SST
      09710-30012   ( 09710-04081 )
      09950-60010   ( 09951-00430, 09951-00580, 09952-06010 )
      09950-70010   ( 09951-07100 )
    2. A01ESYHE02

      Using SST and a hammer, tap in the shim and new front differential case tapered roller bearing rear outer race to the transaxle case.

      SST
      09950-60020   ( 09951-00790 )
      09950-70010   ( 09951-07100 )

  6. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A01EWP1E01

      Using SST and a press, press in a new front differential case front tapered roller bearing to the differential case.

      SST
      09710-30012   ( 09710-04081 )
      09950-60010   ( 09951-00430, 09951-00580, 09952-06010 )
      09950-70010   ( 09951-07100 )
    2. A01EW70E01

      Using SST and a hammer, tap in a new front differential case tapered roller bearing front outer race to the transaxle housing.

      SST
      09950-60020   ( 09951-00750 )
      09950-70010   ( 09951-07100 )

  7. INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A01EVWLE03

      Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

    2. Clean the contact surface of the front differential case.

    3. A01ETJGE05
      Text in Illustration
      *a Matchmark

      Align the matchmarks, and install the front differential ring gear case quickly.

    4. A01EW8LE02

      Tighten the 10 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  8. INSPECT TAPERED ROLLER BEARING PRELOAD


    1. A01EW6KE01

      Install the differential assembly to the transaxle case.

    2. A01EVVEE04

      Install the transaxle housing to the transaxle with the 18 bolts.

      Torque:
      Bolt A
      22 N*m  { 225 kgf*cm, 16 ft.*lbf }
      Bolt B
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt C
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt D
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      Bolt E
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Bolt F
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }
      Bolt length
      Bolt A, B, D, E
      50 mm (1.969 in.)
      Bolt C, F
      42 mm (1.654 in.)
    3. A01EX7BE02

      Using SST, turn the differential.

      SST
      09564-50010
    4. A01EX7BE02

      Using SST and a torque wrench, measure the preload of the differential.

      SST
      09564-50010
      Torque:
      Standard turning torque at 60 rpm
      0.20 to 0.69 N*m  { 2.0 to 7.0 kgf*cm, 1.8 to 6.1 in.*lbf, for new }
      0.10 to 0.35 N*m  { 1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf, for used }
      Standard Adjusting Shim Thickness
      Mark Thickness
      0 1.90 mm (0.0748 in.)
      1 1.95 mm (0.0768 in.)
      2 2.00 mm (0.0787 in.)
      3 2.05 mm (0.0807 in.)
      4 2.10 mm (0.0827 in.)
      5 2.15 mm (0.0846 in.)
      6 2.20 mm (0.0866 in.)
      7 2.25 mm (0.0886 in.)
      8 2.30 mm (0.0906 in.)
      9 2.35 mm (0.0925 in.)
      A 2.40 mm (0.0945 in.)
      B 2.45 mm (0.0965 in.)
      C 2.50 mm (0.0984 in.)
      D 2.55 mm (0.100 in.)
      E 2.60 mm (0.102 in.)
      F 2.65 mm (0.104 in.)
      G 2.70 mm (0.106 in.)
      H 2.75 mm (0.108 in.)
      J 2.80 mm (0.110 in.)
    5. A01EVVE

      Remove the 18 bolts.

    6. Using a plastic-faced hammer, remove the transaxle housing.

    7. A01EW6KE01

      Remove the differential.

  9. INSTALL TRANSAXLE HOUSING OIL SEAL


    1. A01EW1AE01

      Using SST and a hammer, install a new transaxle housing oil seal.

      SST
      09316-60011   ( 09316-00011 )
      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note

      Do not damage the oil seal lip.

    2. Coat the lip of the oil seal with MP grease.

  10. INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL


    1. A01ET0DE01

      Using SST and a hammer, install a new differential side bearing retainer oil seal.

      SST
      09649-17010
      09950-70010   ( 09951-07150 )
      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note

      Do not damage the oil seal lip.

    2. Coat the lip of the oil seal with MP grease.