AUTOMATIC TRANSAXLE UNIT REASSEMBLY


  1. BEARING POSITION

    A01ET1XE01
    Standard Bearing Position
    Mark Front Race Diameter Inside / Outside Thrust Bearing Diameter Inside / Outside Rear Race Diameter Inside / Outside
    A - 53.0 mm (2.087 in.) / 78.2 mm (3.079 in.) 52.1 mm (2.051 in.) / 75.5 mm (2.972 in.)
    B - 37.73 mm (1.4854 in.) / 58.0 mm (2.283 in.) 29.9 mm (1.177 in.) / 55.5 mm (2.185 in.)
    C - 33.85 mm (1.3327 in.) / 52.2 mm (2.055 in.) -
    D - 23.5 mm (0.925 in.) / 44.0 mm (1.732 in.) -
    E - 36.3 mm (1.492 in.) / 52.2 mm (2.055 in.) 34.5 mm (1.358 in.) / 48.5 mm (1.909 in.)
    F - 34.6 mm (1.362 in.) / 52.2 mm (2.055 in.) -
    G 40.3 mm (1.587 in.) / 58.0 mm (2.283 in.) 38.6 mm (1.520 in.) / 60.0 mm (2.362 in.) 38.6 mm (1.520 in.) / 58.0 mm (2.283 in.)
    H - 53.6 mm (2.110 in.) / 69.6 mm (2.740 in.) -
    I - 33.7 mm (1.327 in.) / 48.2 mm (1.898 in.) 30.3 mm (1.193 in.) / 46.2 mm (1.819 in.)
    J - 53.6 mm (2.110 in.) / 70.18 mm (2.763 in.) or 69.6 mm (2.740 in.) -

  2. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE


    1. A01EY9YE01

      Install the differential gear lube apply tube and No. 2 transaxle apply tube clamp to the transaxle housing with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Note

      Make sure to insert the tube to the stopper.

  3. INSTALL COUNTER DRIVE GEAR ANGULAR BALL BEARING


    1. A01EYDN

      Install a new snap ring to the transaxle case.

    2. A01EVMFE02

      Using SST and a press, install a new counter drive gear angular ball bearing outer race (rear side) to the transaxle case.

      SST
      09316-12010
      09950-60020   ( 09951-00810 )
      09950-70010   ( 09951-07150 )

      Note


      • Ensure that the snap ring is securely installed.

      • Do not apply excessive pressure to the counter drive gear angular ball bearing outer race.

    3. A01EXXWE02

      Using SST and a press, install a new counter drive gear angular ball bearing outer race (front side) to the transaxle case.

      SST
      09316-12010
      09502-24010
      09523-36010
      09950-60020   ( 09951-00810 )
      09950-70010   ( 09951-07150 )

      Note


      • Do not apply excessive pressure to the counter drive gear angular ball bearing outer race.


      • Install the counter drive gear angular ball bearing outer race with a press while holding the counter drive gear angular ball bearing outer race with SST (09502-24010, 09523-36010).

    4. Install 2 new counter drive gear angular ball bearings to the transaxle case.

  4. INSTALL COUNTER DRIVE GEAR


    1. A01EXN9E01

      Using SST and a press, install a new counter drive gear angular ball bearing inner race (front side) to the counter drive gear.

      SST
      09649-17010
      09950-70010   ( 09951-07150 )

      Note

      Do not apply excessive pressure to the bearing inner race.

    2. A01EYRGE04
      Text in Illustration
      *1 Counter Drive Gear
      *2 Counter Drive Gear Angular Ball Bearing

      Using SST and a press, install the counter drive gear and a new counter drive gear angular ball bearing inner race (rear side) to the transaxle case.

      SST
      09223-15030
      09527-17011
      09950-60020   ( 09951-00720 )
      09950-70010   ( 09951-07150 )

      Note

      Do not apply excessive pressure to the counter drive gear and counter drive gear angular ball bearing inner race.

  5. INSTALL 1ST AND REVERSE BRAKE PISTON


    1. A01ETJ8E01

      Coat 2 new O-rings with ATF.

    2. Install the 2 O-rings to the 1st and reverse brake piston.

    3. A01EYLCE01

      Coat the 1st and reverse brake piston with ATF, and install it to the transaxle case.

    4. A01EUNNE01

      Install the 1st and reverse brake return spring to the 1st and reverse brake piston.

    5. A01EU3UE01

      Using SST, a press and snap ring expander, press the 1st and reverse brake return spring and snap ring to the transaxle case.

      SST
      09387-00070

      Note


      • Stop pressing when the spring seat is 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  6. INSTALL FRONT PLANETARY RING GEAR


    1. A01EU6CE03

      Using a screwdriver, install the front planetary ring gear and brake hub snap ring to the 2nd brake hub.

  7. INSTALL FRONT PLANETARY GEAR ASSEMBLY


    1. A01EWZIE01

      Install the front planetary gear assembly to the 2nd brake hub.

    2. A01EW0IE12
      Text in Illustration
      *1 2nd Brake Hub with Front Planetary Gear Assembly
      *2 Transaxle Case
      *3 Counter Drive Gear

      Using SST and a press, press-fit the front planetary gear assembly.

      SST
      09950-60010   ( 09951-00400 )
      09950-70010   ( 09951-07100 )

      Note

      Do not apply excessive pressure.

    3. A01EYK1E01

      Install a new lock washer as shown in the illustration.

    4. A01EVQ1E01

      Using SST, install the lock nut.

      SST
      09387-00030
      09387-00080
      Torque:
      280 N*m  { 2855 kgf*cm, 206 ft.*lbf }
    5. A01EVTSE01

      Using SST and a torque wrench, measure the turning torque of the bearing while rotating SST at 60 rpm. When the measured value is not within the specified value, gradually tighten the nut until it reaches the specified value.

      SST
      09387-00080
      Torque:
      Standard turning torque at 60 rpm
      0.5 to 1.0 N*m  { 5.1 to 10.0 kgf*cm, 4.4 to 8.7 in.*lbf, for new bearing }
      0.3 to 0.5 N*m  { 3.1 to 5.1 kgf*cm, 2.7 to 4.4 in.*lbf, for used bearing }
    6. A01EVFJE02

      Using a chisel and hammer, stake the lock washer.

  8. INSTALL INPUT SUN GEAR


    1. A01EYBXE03

      Install the 2 thrust bearings, bearing race and input sun gear to the front planetary gear assembly.

      Standard Bearing and Race Diameter
      Item Inside Outside
      Bearing 34.6 mm (1.362 in.) 52.2 mm (2.055 in.)
      Bearing Race 40.3 mm (1.587 in.) 58.0 mm (2.283 in.)
      Bearing 38.6 mm (1.520 in.) 60.0 mm (2.362 in.)

  9. INSTALL REAR PLANETARY GEAR ASSEMBLY


    1. A01EXFRE01

      Install the No. 3 thrust bearing race to the rear planetary gear assembly.

      Standard Bearing Race Diameter
      Item Inside Outside
      Bearing Race 38.6 mm (1.520 in.) 58.0 mm (2.283 in.)
    2. A01EXUWE01

      Install the thrust washer to the rear planetary gear assembly.

    3. A01EV58E01

      Install the rear planetary gear assembly to the transaxle case.

    4. A01EVA6E02

      Using a screwdriver, install the snap ring to the 2nd brake hub.

  10. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC


    1. A01EX6VE01

      Install the 5 plates and 5 1st and reverse brake clutch discs.

      Installation order
      P - D - P - D - P - D - P - D - P - D

      Tech Tips

      P = Plate

      D = Disc

    2. A01ESWPE01

      Using a vernier caliper, measure the distance between the 1st and reverse brake clutch disc surface and the contact surface of the 2nd brake cylinder and transaxle case (Dimension A).

    3. Select an appropriate flange so that the piston stroke will meet the specified value.

      Pack clearance
      1.02 to 1.21 mm (0.0402 to 0.0476 in.)

      Tech Tips

      Piston stroke = Dimension A - Flange thickness

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      1 1.8 mm (0.0709 in.) 5 2.2 mm (0.0866 in.)
      2 1.9 mm (0.0748 in.) 6 2.3 mm (0.0905 in.)
      3 2.0 mm (0.0787 in.) 7 2.4 mm (0.0945 in.)
      4 2.1 mm (0.0827 in.) 8 2.5 mm (0.0984 in.)
    4. A01ETS6E01

      Install the flange.

  11. INSTALL OUTER ONE-WAY CLUTCH SLEEVE


    1. A01EY72E01

      Install the outer one-way clutch sleeve to the transaxle case.

      Note

      Check the positioning direction of the outer sleeve.

  12. INSTALL ONE-WAY CLUTCH ASSEMBLY


    1. A01ETUME02

      Install the one-way clutch inner race to the one-way clutch assembly.

      Note

      Check the direction of the one-way clutch inner race.

    2. A01EYI0E06
      Text in Illustration
      *a Groove
      *b Free

      Check the rotating direction of the one-way clutch assembly for the lock or free operation as shown in illustration.

    3. A01EY7YE01
      Text in Illustration
      *1 One-way Clutch Assembly
      *2 No. 2 Thrust Washer

      Install the one-way clutch assembly and No. 2 thrust washer to the rear planetary gear assembly.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 53.6 mm (2.110 in.) 69.6 mm (2.740 in.)

  13. INSTALL REAR PLANETARY SUN GEAR ASSEMBLY


    1. Apply MP grease to the No. 1 thrust washer.

    2. A01EVYSE01

      Install the No. 1 thrust washer and one-way clutch thrust bearing to the rear planetary sun gear assembly.

    3. Apply MP grease to the thrust bearing.

    4. A01ESWJE01

      Install the thrust bearing to the rear planetary sun gear assembly.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 33.7 mm (1.327 in.) 48.2 mm (1.898 in.)
    5. A01EXZZE01

      Install the rear planetary sun gear assembly to the transaxle case.

  14. INSTALL 2ND BRAKE PISTON O-RING


    1. A01EWJ8E01

      Coat 2 new 2nd brake piston O-rings with ATF and install them into the 2nd brake piston.

  15. INSTALL 2ND BRAKE PISTON


    1. A01EY5NE01

      Press the 2nd brake piston into the 2nd brake cylinder with your hands.

  16. INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. A01EXDZE01

      Install the 2nd brake piston return spring sub-assembly to the 2nd brake piston.

    2. A01EYJ3E04

      Place SST on the 2nd brake piston return spring sub-assembly, and compress the 2nd brake piston return spring sub-assembly with a press.

      SST
      09387-00060

    3. Using a screwdriver, install the snap ring.

      Note

      Be sure that the end gap of the snap ring is not aligned with the piston return spring claw.

  17. INSTALL 2ND BRAKE PISTON ASSEMBLY


    1. A01EX7TE01

      Install the 2nd brake piston assembly to the transaxle case.

    2. A01EUI5E03

      Using a screwdriver, install the snap ring to the transaxle case.

  18. INSTALL 2ND BRAKE CLUTCH DISC


    1. A01EV79E01

      Install the 3 2nd brake clutch discs and 3 plates to the transaxle case.

      Installation order
      P - D - P - D - P - D

      Tech Tips

      P = Plate

      D = Disc

    2. Temporarily install the snap ring.

    3. A01EUWBE01

      Using a vernier caliper, measure the distance between the 2nd brake clutch disc and snap ring surface.

    4. Select an appropriate flange so that the piston stroke will meet the specified value.

      Standard pack clearance
      0.62 to 0.91 mm (0.0244 to 0.0358 in.)

      Tech Tips

      Piston stroke = Clearance - Flange thickness - Snap ring thickness 1.6 mm (0.0630 in.)

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      0 2.9 mm (0.114 in.) 5 3.4 mm (0.134 in.)
      1 3.0 mm (0.118 in.) 6 3.5 mm (0.138 in.)
      2 3.1 mm (0.122 in.) 7 3.6 mm (0.142 in.)
      3 3.2 mm (0.126 in.) 8 3.7 mm (0.146 in.)
      4 3.3 mm (0.130 in.) - -
    5. A01EYJOE02

      Temporarily remove the snap ring, attach the selected flange and restore the snap ring.

      Note

      Secure the snap ring so that its gap is visible through the groove of the transaxle case.

  19. INSTALL DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A01ESTBE01

      Coat the direct clutch piston with ATF, and install it to the direct clutch drum.

      Note

      Be careful not to damage the lip seal of the direct clutch piston.

    2. A01EZ2VE01

      Install the direct clutch return spring sub-assembly to the direct clutch drum.

    3. A01EWGEE01

      Coat the clutch balancer with ATF, and install it to the direct clutch drum.

      Note

      Be careful not to damage the lip seal of the direct clutch balancer.

    4. A01EX5VE02

      Place SST on the clutch balancer and compress the return spring with a press.

      SST
      09387-00020

    5. Using a snap ring expander, install the snap ring to the direct clutch drum.

      Note


      • Be sure that the end gap of the snap ring is not aligned with the clutch balancer claw.

      • Stop pressing when the spring seat is 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  20. INSTALL DIRECT MULTIPLE DISC CLUTCH DISC SNAP RING


    1. A01EXFIE01

      Install the 3 plates, 3 discs and flange.

      Installation order
      P - D - P - D - P - D - F

      Tech Tips

      P = Plate

      D = Disc

      F = Flange

    2. A01EX31E01

      Using a screwdriver, install the direct multiple disc clutch disc snap ring.

      Tech Tips

      Tape the screwdriver before use.

    3. Check that the end gap of the direct multiple disc clutch disc snap ring is not aligned with any one of the cutouts.

  21. INSPECT PACK CLEARANCE OF DIRECT CLUTCH


    1. A01EUHME01

      Install the direct clutch and needle roller bearing on the transaxle rear cover.

    2. Using a dial indicator, measure the direct clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard pack clearance
      0.652 to 0.872 mm (0.0257 to 0.0343 in.)

      If the pack clearance is not as specified, inspect the discs, plates and flange.

      If the pack clearance is less than the minimum, the parts may have been assembled incorrectly. Check and reassemble them again.

      If the pack clearance is still not as specified, select another flange.

      Tech Tips

      There are 8 different thicknesses of flanges.

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      0 2.9 mm (0.114 in.) 4 3.3 mm (0.130 in.)
      1 3.0 mm (0.118 in.) 5 3.4 mm (0.134 in.)
      2 3.1 mm (0.122 in.) 6 3.5 mm (0.138 in.)
      3 3.2 mm (0.126 in.) 7 3.6 mm (0.142 in.)

  22. INSPECT DIRECT MULTIPLE DISC CLUTCH DISC


    1. A01EW3AE01

      Inspect the clutch disc rotation.


      1. Check that the disc rotates when rotating the disc after inserting the rear planetary sun gear.

        Note

        Do not place the rear planetary sun gear in a vise.

  23. INSTALL DIRECT CLUTCH ASSEMBLY


    1. Apply MP grease to the bearing race.

    2. A01EVD1E01

      Install the bearing race to the direct clutch assembly.

      Standard Bearing Race Diameter
      Item Inside Outside
      Bearing race 30.3 mm (1.193 in.) 46.2 mm (1.819 in.)
    3. A01EW48E01

      Install the direct clutch assembly and thrust needle roller bearing to the transaxle case.

      Note

      The disc in the direct clutch should completely align with the hub attached outside the rear planetary sun gear. Otherwise, the rear cover cannot be installed.

    4. A01ET6GE01

      Clean the connector part of the transaxle case and rear transaxle cover sub-assembly.

    5. As shown in the illustration, place a straightedge on the direct clutch drum and measure the distance between the transaxle case and the straightedge using a vernier caliper (Dimension B).

    6. A01EW2JE03
      Text in Illustration
      *1 Dimension (1)
      *2 Dimension (2)

      Measure the 2 places of the rear transaxle cover sub-assembly as shown in the illustration and calculate dimension C using the following formula.

      Tech Tips

      Dimension C = Dimension (1) - Dimension (2)

    7. Calculate the end play value using the following formula. Select a thrust bearing which satisfies the end play value and install it.

      End play
      0.198 to 0.936 mm (0.00800 to 0.03685 in.)

      Note

      Make sure that the colored race side is facing the direct clutch assembly.

      Tech Tips

      End play = Dimension C - Dimension B

      Standard Bearing Thickness and Diameter
      Thickness Inside Outside
      3.58 mm (0.1409 in.) 53.6 mm (2.110 in.) 69.6 mm (2.740 in.)
      3.88 mm (0.1528 in.) 53.6 mm (2.110 in.) 70.18 mm (2.763 in.)

  24. INSTALL O-RING


    1. Coat 2 new O-rings with ATF, and install it to the transaxle case.

    2. A01EZ29E01

      Install 2 new O-rings to the transaxle case.

  25. INSTALL FRONT CLUTCH APPLY TUBE


    1. A01EX5HE01

      Install the apply pump clamp to the front clutch apply tube.

      Note

      Make sure to install the apply pump clamp to the front clutch apply tube before installing the front clutch apply tube to the transaxle case. This prevents the front clutch apply tube from being deformed or damaged.

  26. INSTALL BRAKE APPLY TUBE


    1. A01EX5HE01

      Install the apply pump clamp to the brake apply tube.

      Note

      Make sure to install the apply pump clamp to the brake apply tube before installing the brake apply tube to the transaxle case. This prevents the brake apply tube from being deformed or damaged.

    2. A01EYEME02

      Install the 2 apply tubes to the transaxle case with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      Each tube should be securely inserted until it reaches the stopper.

  27. INSTALL NO. 1 TRANSAXLE CASE PLUG


    1. A01EXUK

      Coat 2 new O-rings with ATF, and install them to the 2 No. 1 transaxle case plugs.

    2. Install the 2 No. 1 transaxle case plugs to the rear transaxle cover sub-assembly.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  28. INSTALL REAR TRANSAXLE COVER SUB-ASSEMBLY


    1. A01EUV0E05

      Using SST and a press, press in a new needle roller bearing.

      SST
      09950-60010   ( 09951-00200, 09951-00230, 09952-06010 )
      Standard depth
      12.05 to 12.75 mm (0.4744 to 0.5020 in.)

      Note


      • Face the inscribed mark side of the bearing race up.

      • Repeat the press-fit until the specified value is obtained.

    2. Clean and degrease the screws and screw holes.

    3. Apply adhesive to the 2 screws.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    4. A01ETKXE01

      Using a T30 ''TORX'' socket, install the plate with the 2 screws.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    5. A01ETJ5E01

      Install the 2 new outer rear clutch oil seal rings to the rear transaxle cover sub-assembly.

    6. A01EX3PE05
      Text in Illustration
      *a Seal Packing

      Remove any packing material and be careful not to get oil on the contacting surfaces of the rear transaxle cover sub-assembly or the transaxle case.

    7. Apply seal packing to the rear transaxle cover sub-assembly.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

    8. Coat the needle roller bearing with ATF.

    9. Clean and degrease the bolt holes.

    10. A01EWNSE01

      Apply adhesive to the threads of new bolts labeled A.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    11. Install the 11 bolts.

      Torque:
      Bolt A
      19 N*m  { 190 kgf*cm, 14 ft.*lbf }
      Bolt B
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

      Note


      • Apply adhesive to the bolts and tighten them within 10 minutes of application.

      • Do not add ATF within 2 hours after installing the rear transaxle cover sub-assembly.

      • Do not start the engine for at least 2 hours after installing the rear transaxle cover sub-assembly.

  29. INSTALL UNDERDRIVE CLUTCH DRUM OIL SEAL RING


    1. A01EVDGE04

      Install 2 new underdrive clutch drum oil seal rings to the transaxle case.

  30. INSTALL UNDERDRIVE BRAKE PISTON


    1. A01EV2QE14
      Text in Illustration
      *1 Vinyl Tape

      Wrap vinyl tape around SST 4.0 mm (0.157 in.) above the bottom end until the thickness of the wrapped tape is about 5.0 mm (0.197 in.).

      SST
      09550-60010   ( 09951-00320 )

      Note

      Clean SST to remove oil deposits before wrapping with vinyl tape.

    2. A01EY3CE01

      Using SST and a press, press a new needle roller bearing into the transaxle case until the vinyl tape contacts the transaxle case.

      SST
      09550-60010   ( 09951-00320 )
      09950-70010   ( 09951-07100 )
    3. A01ET8KE02

      Coat 2 new O-rings with ATF, and install them to the underdrive brake piston.

    4. A01EULNE01

      Install the underdrive brake piston to the transaxle case.

  31. INSTALL UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. A01EYUYE01

      Install the underdrive brake return spring sub-assembly to the underdrive brake piston.

    2. A01EVKEE01

      Using SST, a snap ring expander and press, press the underdrive brake return spring sub-assembly and install the snap ring to the transaxle case.

      SST
      09387-00020

      Note

      Do not apply excessive pressure.

  32. INSTALL NO. 2 UNDERDRIVE CLUTCH DISC


    1. A01EUUUE01

      Install the flange, 3 No. 2 underdrive clutch discs and 3 plates to the transaxle case.

      Installation order
      P - D - P - D - P - D - F

      Tech Tips

      D = Disc

      P = Plate

      F = Flange

    2. A01EV7JE01

      Using a screwdriver, install the snap ring.

    3. A01ESZ5E01

      Using a dial indicator, measure the underdrive brake piston stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard piston stroke
      1.81 to 2.20 mm (0.0713 to 0.0866 in.)

      Tech Tips

      Select an appropriate flange from the table below so that it will meet the specified value.

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      F 2.8 mm (0.110 in.) C 3.4 mm (0.134 in.)
      A 3.0 mm (0.118 in.) D 3.6 mm (0.142 in.)
      B 3.2 mm (0.126 in.) - -

    4. Temporarily remove the snap ring and attach the flange. Restore the snap ring.

  33. INSTALL UNDERDRIVE ONE-WAY CLUTCH ASSEMBLY


    1. A01EVOSE02

      Install the outer race retainer to the underdrive one-way clutch assembly.

    2. A01ET3NE06
      Text in Illustration
      *a Free

      Install the underdrive clutch assembly to the one-way clutch assembly. Rotate the underdrive clutch assembly to check the rotating direction for the lock or free operation.

    3. A01EX67E01

      Install the underdrive one-way clutch assembly to the transaxle case.

      Note

      Make sure that the mark on the outer one-way clutch race is visible.

    4. A01EVUBE02

      Using a screwdriver, install the snap ring to the transaxle case.

  34. INSTALL UNDERDRIVE CLUTCH DRUM O-RING


    1. A01EUA1E01

      Coat a new underdrive clutch drum O-ring with ATF and install it to the underdrive clutch drum sub-assembly.

  35. INSTALL UNDERDRIVE CLUTCH PISTON SET


    1. A01EXISE01

      Coat the underdrive clutch piston with ATF, and install it to the underdrive clutch drum sub-assembly.

      Note

      Be careful not to damage the O-ring.

    2. A01EVLPE01

      Install the underdrive clutch return spring sub-assembly and clutch balancer to the underdrive clutch drum sub-assembly.

      Note

      Be careful not to damage the lip seal of the clutch balancer.

    3. A01EWYYE02

      Place SST on the clutch balancer and compress the spring with a press.

      SST
      09350-32014   ( 09351-32070 )

    4. Using a snap ring expander, install the snap ring to the underdrive clutch drum sub-assembly.

      Note


      • Be sure that the end gap of the snap ring is not aligned with the clutch balancer claw.

      • Stop pressing when the spring seat is 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  36. INSTALL NO. 1 UNDERDRIVE CLUTCH DISC SNAP RING


    1. A01EUOZE01

      Install the 3 plates, 3 discs and flange.

      Installation order
      P - D - P - D - P - D - F

      Tech Tips

      P = Plate

      D = Disc

      F = Flange

    2. A01EU3QE01

      Using a screwdriver, install the No. 1 underdrive clutch disc snap ring to the underdrive clutch drum sub-assembly.

      Tech Tips

      Tape the screwdriver before use.

    3. Check that the end gap of the No. 1 underdrive clutch disc snap ring is not aligned with one of the cutouts.

  37. INSPECT UNDERDRIVE CLUTCH PACK CLEARANCE


    1. Install the underdrive clutch to the transaxle case.

      Note

      Be careful not to damage the oil seal rings.

    2. A01ETRQE01

      Install a dial indicator as shown in the illustration.

    3. A01EUFJE01

      Measure the underdrive clutch piston stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard pack clearance
      1.51 to 1.71 mm (0.0594 to 0.0673 in.)

      If the pack clearance is not as specified, inspect the discs, plates and flange.

      If the pack clearance is less than the minimum, the parts may have been assembled incorrectly, so check and reassemble again.

      If the pack clearance is not as specified, select another flange.

      Tech Tips

      There are 7 flanges in different thickness.

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      A 3.0 mm (0.118 in.) G 3.1 mm (0.122 in.)
      B 3.2 mm (0.126 in.) H 3.3 mm (0.130 in.)
      C 3.4 mm (0.134 in.) J 3.5 mm (0.138 in.)
      F 2.9 mm (0.114 in.) - -

  38. INSTALL UNDERDRIVE CLUTCH ASSEMBLY


    1. A01EXJIE02

      Coat the needle roller bearing and No. 3 thrust bearing underdrive race with MP grease, and install them onto the underdrive clutch assembly.

      Standard Bearing and Race Diameter
      Item Inside Outside
      Bearing 37.73 mm (1.4854 in.) 58.0 mm (2.283 in.)
      Race 29.9 mm (1.177 in.) 55.5 mm (2.185 in.)

    2. Install the underdrive clutch assembly to the transaxle case.

  39. INSTALL UNDERDRIVE PLANETARY RING GEAR


    1. A01EXC0E05
      Text in Illustration
      *1 Snap Ring

      Install a new counter drive gear hole snap ring to the underdrive angular ball bearing outer race of the underdrive angular ball bearing.

      Tech Tips

      If replacing the bearing, also replace the counter driven gear with a new one.

    2. A01ESZA

      Using a piston ring compressor, squeeze the counter drive gear hole snap ring.

    3. A01EUPAE01

      Using SST and a press, press in the underdrive angular ball bearing outer race of the underdrive angular ball bearing.

      SST
      09950-60020   ( 09951-00890 )
      09950-70010   ( 09951-07100 )

      Note

      Do not damage the counter drive gear hole snap ring during installation of the underdrive angular ball bearing outer race.

    4. A01EVXEE05
      Text in Illustration
      *1 Underdrive Planetary Ring Gear
      *2 Counter Driven Gear

      Install the underdrive planetary ring gear to the counter driven gear.

    5. A01EXVKE04
      Text in Illustration
      *1 Underdrive Planetary Ring Hole Snap Ring

      Using snap ring pliers, install the underdrive planetary ring hole snap ring.

  40. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. A01EY7FE01

      Using SST and a press, press the underdrive angular ball bearing inner race (rear side) into the underdrive planetary gear assembly.

      SST
      09726-40010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )
    2. A01EU1F

      Install the counter driven gear with underdrive planetary ring gear to the underdrive planetary gear assembly.

    3. A01EWZ3E01

      Using SST and a press, press in the underdrive angular ball bearing inner race (front side).

      SST
      09726-40010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

    4. A01EVEYE01

      Using SST and a press, press in the parking lock gear.

      SST
      09316-20011
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

  41. INSTALL DIFFERENTIAL DRIVE PINION


    1. A01EY5WE05
      Text in Illustration
      *1 Differential Drive Pinion

      Using SST and a press, press in the differential drive pinion.

      SST
      09726-40010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

  42. INSTALL CYLINDRICAL ROLLER BEARING INNER RACE


    1. A01EYQRE01

      Using SST and a press, press in the cylindrical roller bearing inner race.

      SST
      09515-21010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

  43. INSTALL FRONT PLANETARY GEAR NUT


    1. A01ETM0E04
      Text in Illustration
      *1 Underdrive Planetary Gear

      Clamp the underdrive planetary gear in a soft jaw vise.

      Note

      Be careful not to damage the differential drive pinion.

    2. Using a socket wrench, install a new gear nut.

      Torque:
      280 N*m  { 2855 kgf*cm, 206 ft.*lbf }
    3. A01EVG2

      Using a chisel and hammer, stake the gear nut.

      Note

      Be sure that there are no cracks on the nut.

  44. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. A01EVRWE02

      Install the parking lock pawl pin and tension spring to the parking lock pawl.

    2. A01EULVE01

      Temporarily install the parking lock pawl, parking lock pawl shaft and tension spring to the transaxle case as shown in the illustration.

    3. A01EVKGE04

      Install the underdrive planetary gear assembly to the transaxle case.

      Note

      Firmly engage all the discs of the underdrive clutch with the hub splines of the underdrive planetary gear assembly.

    4. A01EXL5E01

      Install the parking lock pawl shaft to the transaxle case.

    5. A01EW9OE03

      Install the parking lock pawl shaft clamp to the transaxle case with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    6. A01ETT6E02

      Using a straightedge and vernier caliper as shown in the illustration, measure the gap between the top of the differential drive pinion in the underdrive planetary gear and contact surface of the transaxle and housing (Dimension D).

      Note

      Note dimension D as it is necessary for the following process.

    7. A01EUYDE06
      Text in Illustration
      *a Dimension (1)
      *b Dimension (2)

      As shown in the illustration, measure the 2 places of the transaxle housing. Calculate dimension E using the formula.

      Note

      Note dimension E as it is necessary for the following process.

      Tech Tips

      Dimension E = Dimension (1) - Dimension (2)

  45. INSPECT MULTIPLE DISC CLUTCH HUB


    1. A01EW9TE01

      Using a caliper gauge, measure the inside diameter of the multiple disc clutch hub.

      Standard inside diameter
      23.025 to 23.046 mm (0.9065 to 0.9073 in.)
      Maximum inside diameter
      23.09 mm (0.9091 in.)

      Note

      Check the contact surface of the bush in the direct clutch shaft. If any scratch or discolor is identified, replace the direct clutch sub-assembly with a new one.

      If the inside diameter is greater than the maximum, replace the multiple disc clutch hub.

  46. INSTALL MULTIPLE DISC CLUTCH HUB


    1. A01EUVUE03

      Install the bearing race to the transaxle case while checking its direction.

      Standard Bearing Race Diameter
      Item Inside Outside
      Bearing race 34.5 mm (1.358 in.) 48.5 mm (1.909 in.)
    2. A01EUX9E01

      Install the thrust needle roller bearing to the multiple disc clutch hub.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 36.3 mm (1.429 in.) 52.25 mm (2.055 in.)
    3. A01EWGTE01

      Install the thrust bearing to the multiple disc clutch hub.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 23.5 mm (0.925 in.) 44.0 mm (1.732 in.)

    4. Install the multiple disc clutch hub to the transaxle case.

  47. INSTALL INPUT SHAFT OIL SEAL RING


    1. A01ETX6E01

      Compress the input shaft oil seal ring from both sides to reduce dimension A.

      Dimension A
      5.0 mm (0.197 in.)

    2. Coat the input shaft oil seal ring with ATF and install it to the forward clutch drum.

  48. INSTALL FORWARD CLUTCH PISTON O-RING


    1. A01EXLNE01

      Coat 2 new forward clutch piston O-rings with ATF, and install them to the forward clutch piston sub-assembly.

  49. INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY


    1. A01ETN0E01

      Install the forward clutch piston sub-assembly to the forward clutch drum.

  50. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A01EUVFE01

      Place the forward clutch return spring sub-assembly onto the forward clutch piston sub-assembly.

    2. A01EWICE01

      Place SST on the forward clutch return spring sub-assembly, and compress the forward clutch return spring sub-assembly with a press.

      SST
      09350-32014   ( 09351-32070 )

    3. Install the snap ring with a snap ring expander. Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

      Note


      • Stop pressing when the spring seat is 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  51. INSTALL FORWARD CLUTCH FLANGE HOLE SNAP RING


    1. A01EU2WE01

      Install the 4 plates, 4 forward multiple disc clutch discs and flange.

      Installation order
      P - D - P - D - P - D - P - D - F

      Tech Tips

      P = Plate

      D = Disc

      F = Flange

    2. A01ET8DE01

      Using a screwdriver, install the forward clutch flange hole snap ring.

    3. Check that the end gap of the forward clutch flange hole snap ring is not aligned with one of the cutouts.

  52. INSPECT PACK CLEARANCE OF FORWARD CLUTCH


    1. A01EV46

      Install the forward clutch on the oil pump.

      Note

      Be careful not to damage the oil seal ring of the oil pump.

    2. Using a dial indicator, measure the forward clutch piston stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard piston stroke
      1.41 to 1.75 mm (0.0555 to 0.0688 in.)

      If the piston stroke is less than the minimum, the parts may have been assembled incorrectly. Check and reassemble again.

      If the clearance is not as specified, select another flange.

      Tech Tips

      There are 7 different thicknesses of flanges.

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      0 2.85 mm (0.112 in.) 4 3.45 mm (0.1358 in.)
      1 3.00 mm (0.1181 in.) 5 3.60 mm (0.1417 in.)
      2 3.15 mm (0.1240 in.) 6 3.75 mm (0.147 in.)
      3 3.30 mm (0.1299 in.) - -

  53. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC


    1. A01EXUME01

      Inspect the forward multiple disc clutch disc rotation.


      1. After inserting the multiple disc clutch into the multiple disc clutch hub, rotate the forward clutch and check that the disc lightly rotates.

        Note

        Do not place the forward clutch in a vise.

  54. INSTALL FORWARD CLUTCH ASSEMBLY


    1. A01EUTAE04
      Text in Illustration
      *a Race "B"
      *b Race "A"
      *c Forward Clutch Side

      Install the thrust bearing to the forward clutch assembly.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 33.85 mm (1.3327 in.) 52.2 mm (2.055 in.)

      Note

      Install the thrust bearing properly so that the race "B" will be visible.

    2. A01EXSME03

      Install the forward clutch assembly to the transaxle case.

      Note

      Align the splines of the forward clutch with those of the multiple clutch hub to assemble them securely.

  55. INSTALL O-RING


    1. Coat 2 new O-rings with ATF, and install it to the transaxle case.

    2. A01EWP3

      Install 2 new O-rings to the transaxle case.

  56. INSTALL FRONT DIFFERENTIAL ASSEMBLY


    1. A01EZ1AE01

      Install the front differential assembly to the transaxle case.

  57. INSTALL NO. 2 THRUST BEARING UNDERDRIVE RACE


    1. A01EWWJE04

      Install the No. 2 thrust bearing underdrive race to the underdrive planetary gear assembly.

  58. INSTALL THRUST NEEDLE ROLLER BEARING


    1. A01EW8QE03

      Calculate the end play value using the following formula and value of dimensions D and E that were measured when installing the cylindrical roller bearing and underdrive planetary gear. Select an appropriate No. 2 thrust bearing underdrive race which satisfies the specified end play value, and install it.

      Standard end play
      0.498 to 0.993 mm (0.0196 to 0.0391 in.)

      Tech Tips

      End play = Dimension E - Dimension D - thrust bearing thickness 3.28 mm (0.1291 in.) - underdrive thrust bearing race thickness.

      Standard Race Thickness
      E - D Thickness
      Less than 7.34 mm (0.2890 in.) 3.5 mm (0.138 in.)
      7.34 mm (0.2890 in.) 3.8 mm (0.150 in.)
      Standard Bearing and Bearing Race Diameter
      Item Inside Outside
      Bearing 53.0 mm (2.087 in.) 78.2 mm (3.079 in.)
      Bearing race 52.1 mm (2.051 in.) 75.5 mm (2.972 in.)

  59. INSTALL OIL PUMP ASSEMBLY


    1. A01EX7LE03

      Install the oil pump assembly to the transaxle case with the 7 bolts.

      Torque:
      22 N*m  { 226 kgf*cm, 16 ft.*lbf }

  60. INSTALL UNDERDRIVE OUTPUT SHAFT OIL SEAL RING


    1. A01EWW8E07

      Install a new underdrive output shaft oil seal ring to the transaxle housing.

  61. INSTALL UNDERDRIVE CYLINDRICAL ROLLER BEARING


    1. A01EY3FE01

      Using SST and a press, press in the underdrive cylindrical roller bearing.

      SST
      09950-60020
      09950-70010   ( 09951-07100 )

      Note

      Do not apply excessive pressure.

  62. INSTALL TRANSAXLE HOUSING


    1. A01EX5UE02
      Text in Illustration
      *a Seal Packing

      Remove any packing material and be careful not to get oil on the contacting surfaces of the transaxle case or transaxle housing.

    2. Apply seal packing (Diameter 1.2 mm (0.0472 in.)) to the transaxle case.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
    3. A01EX3Y

      Clean and degrease the installation bolt holes.

    4. A01EVVEE04

      Install the transaxle housing to the transaxle case with the 18 bolts.

      Torque:
      Bolt A
      22 N*m  { 225 kgf*cm, 16 ft.*lbf }
      Bolt B
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt C
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt D
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      Bolt E
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Bolt F
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

      Tech Tips

      Apply adhesive or equivalent to new bolts A and D.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
      Bolt length
      Bolt A, B, D, E
      50 mm (1.969 in.)
      Bolt C, F
      42 mm (1.654 in.)

      Note


      • Apply adhesive to the bolts and tighten them within 10 minutes of application.

      • Do not add ATF within 2 hours after installing the transaxle housing.

      • Do not start the engine for at least 2 hours after installing the transaxle housing.

  63. INSPECT INPUT SHAFT END PLAY


    1. Secure the transaxle case with the oil pump side facing up.

    2. A01EXXLE01

      Using a dial indicator, measure the input shaft end play.

      Standard end play
      0.262 to 1.25 mm (0.0103 to 0.0492 in.)

      If the end play is not as specified, replace the stator shaft thrust needle roller bearing and the forward clutch hub thrust needle roller bearing.

  64. PLACE AUTOMATIC TRANSAXLE ASSEMBLY


    1. A01EUKOE01

      Place the automatic transaxle assembly on wooden blocks.

  65. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL


    1. A01EWT4E01

      Coat a new manual valve lever shaft oil seal with ATF, and install it to the transaxle case.

  66. INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. A01EYUME01

      Install the parking lock rod sub-assembly to the manual valve lever sub-assembly.

  67. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY


    1. A01ETMDE02

      Install a new spacer and manual valve lever shaft to the transaxle case.

    2. A01EYFVE01

      Using a pin punch (3 mm) and hammer, tap in a new pin.

    3. A01ETNLE01
      Text in Illustration
      *1 Pin
      *2 Spacer
      *3 Manual Valve Lever Sub-assembly
      *4 Manual Valve Lever Shaft
      *5 Pin Punch
      *a Staking Position Mark
      *b Small Hole

      Turn the spacer and lever shaft to align the small hole for locating the staking position in the spacer with the staking position mark on the manual valve lever sub-assembly.

    4. Using a pin punch, stake the spacer through the small hole.

    5. Check that the spacer does not turn.

  68. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING


    1. A01EUNXE01

      Using needle-nose pliers, install the manual valve lever shaft retainer spring.

  69. INSTALL PARKING LOCK PAWL BRACKET


    1. A01EXLME01

      Install the parking lock pawl bracket to the transaxle case with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt length
      25 mm (0.984 in.)

  70. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY


    1. A01ETKQE01

      Install the manual detent spring sub-assembly and spring cover to the transaxle case with the 2 bolts.

      Note

      Make sure to install the manual detent spring sub-assembly and spring cover in this order.

      Torque:
      Bolt A
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt B
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      Bolt length
      Bolt A
      27 mm (1.063 in.)
      Bolt B
      16 mm (0.630 in.)

  71. INSTALL B-3 ACCUMULATOR PISTON


    1. A01EU26E05

      Coat a new O-ring with ATF, and install it to the B-3 accumulator piston.

    2. A01EY38E02

      Coat the accumulator B-3 piston and 2 springs with ATF, and install them to the transaxle case.

      Standard Accumulator Spring
      Spring

      Free Length

      Outer Diameter

      		 Color
      B-3 Inner

      60.24 mm (2.3716 in.)

      15.9 mm (0.626 in.)

      		 Yellowish green
      B-3 Outer

      74.61 mm (2.9374 in.)

      21.7 mm (0.854 in.)

      		 Blue

  72. INSTALL C-1 ACCUMULATOR PISTON


    1. A01EV0IE01

      Coat 2 new O-rings and spring with ATF, and install them to the C-1 accumulator piston.

    2. A01ET0AE02

      Coat the C-1 accumulator piston with ATF, and install it to the transaxle case.

      Standard Accumulator Spring
      Spring

      Free Length

      Outer Diameter

      		 Color
      C-1

      81.53 mm (3.2098 in.)

      18.5 mm (0.728 in.)

      		 Pink

  73. INSTALL C-3 ACCUMULATOR PISTON


    1. A01EVIGE02

      Coat a new O-ring with ATF, and install it to the C-3 accumulator piston.

    2. A01ET1NE01

      Coat the C-3 accumulator piston with ATF, and install it to the transaxle case.

    3. A01EYK0E01

      Install the spring to the C-3 accumulator piston.

  74. INSTALL CHECK BALL BODY


    1. A01ET4IE02

      Install the check ball body and spring to the transaxle case.

  75. INSTALL TRANSMISSION WIRE


    1. A01EV28E01

      Coat a new O-ring with ATF, and install it to the transmission wire.

    2. A01EWCOE01

      Install the transmission wire with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  76. INSTALL BRAKE DRUM GASKET


    1. A01EYDIE01

      Coat a new brake drum gasket with ATF, and install it to the transaxle case.

  77. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET


    1. A01EXJ9E01

      Coat a new transaxle case 2nd brake gasket with ATF, and install it to the transaxle case.

  78. INSTALL NO. 1 GOVERNOR APPLY GASKET


    1. A01EWU4E01

      Coat a new No. 1 governor apply gasket with ATF, and install it to the transaxle case.

  79. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the 17 bolts with ATF.

    2. A01EUHVE09

      Verify that the manual valve lever is in the correct position, install the transmission valve body assembly to the transaxle case with the 17 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length
      Bolt A
      25 mm (0.984 in.)
      Bolt B
      41 mm (1.614 in.)
      Bolt C
      45 mm (1.771 in.)

      Note


      • Push the valve body assembly against the accumulator piston spring and the check ball body to install it.

      • When installing the valve body assembly to the transaxle case, do not hold the solenoids.

      • Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.

    3. A01EVUYE06

      Connect the 5 connectors to the shift solenoid valves.

    4. Install the ATF temperature sensor with the lock plate and bolt.

      Torque:
      6.6 N*m  { 67 kgf*cm, 58 in.*lbf }
      Text in Illustration
      *1 Lock Plate

  80. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A01EWJJE01

      Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.

    2. A01EUTYE01

      Install the valve body oil strainer assembly to the transmission valve body assembly with the 3 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  81. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01ESQYE02
      Text in Illustration
      *1 Magnet

      Install the 2 magnets in the automatic transaxle oil pan sub-assembly.

    2. Clean and degrease the bolt holes.

    3. Apply adhesive to 18 new bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    4. Install a new gasket and the automatic transaxle oil pan sub-assembly with the 18 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

      Note


      • Apply adhesive to the bolts and tighten them within 10 minutes of application.

      • Do not add ATF within 2 hours after installing the automatic transaxle oil pan sub-assembly.

      • Do not start the engine for at least 2 hours after installing the automatic transaxle oil pan sub-assembly.

  82. INSTALL SPEED SENSOR


    1. A01EWOJE11
      Text in Illustration
      *1 Speed Sensor NC
      *2 Speed Sensor NT

      Install the speed sensor NC.


      1. Coat a new O-ring with ATF and install it to the speed sensor NC.

      2. Install the speed sensor NC to the transaxle case with a new bolt.

        Torque:
        8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

    2. Install the speed sensor NT.


      1. Coat a new O-ring with ATF and install it to the speed sensor NT.

      2. Install the speed sensor NT to the transaxle case with the bolt.

        Torque:
        Precoated Bolt
        8.8 N*m  { 90 kgf*cm, 78 in.*lbf }
        Uncoated Bolt
        11 N*m  { 115 kgf*cm, 8 ft.*lbf }

        Note

        If a precoated bolt has been used, replace with a new one.

  83. INSTALL OIL COOLER INLET TUBE UNION


    1. A01EW53

      Coat a new O-ring with ATF, and install it to the oil cooler inlet tube union.

    2. Install the oil cooler inlet tube union to the transaxle case.

      Torque:
      27 N*m  { 276 kgf*cm, 20 ft.*lbf }

  84. INSTALL OIL COOLER OUTLET TUBE UNION


    1. A01EUKK

      Coat a new O-ring with ATF, and install it to the oil cooler outlet tube union.

    2. Install the oil cooler outlet tube union to the transaxle case.

      Torque:
      27 N*m  { 276 kgf*cm, 20 ft.*lbf }

  85. INSTALL NO. 1 TRANSAXLE CASE PLUG


    1. A01EYRS

      Coat 4 new O-rings with ATF, and install them to the 4 No. 1 transaxle case plugs.

    2. Install the 4 No. 1 transaxle case plugs to the transaxle case.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
    3. A01EWJP

      Coat 2 new O-rings with ATF, and install them to the 2 No. 1 transaxle case plugs.

    4. Install the 2 No. 1 transaxle case plugs to the transaxle housing.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  86. INSTALL NO. 2 BREATHER PLUG


    1. Coat a new O-ring with ATF, and install it to the No. 2 breather plug.

    2. Install the No. 2 breather plug to the transaxle case.

  87. INSTALL NO. 1 BREATHER PLUG


    1. Install the No. 1 breather plug to the breather plug hose.

  88. INSTALL BREATHER PLUG HOSE


    1. Install the breather plug hose to the No. 2 breather plug.

  89. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. A01EW42

      Install the park/neutral position switch assembly onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.

    2. Install a new lock plate and the lock nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }
    3. A01EUOV

      Temporarily install the control shaft lever to the manual valve lever shaft.

    4. Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.

    5. Remove the control shaft lever from the manual valve lever shaft.

    6. A01EWFRE04
      Text in Illustration
      *a Nut Stopper Protrusion
      *b Neutral Basic Line

      Align the nut stopper protrusion with the neutral basic line.

    7. Tighten the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      After installing the park/neutral position switch assembly, confirm that the nut stopper protrusion and neutral basic line on the switch are aligned.

    8. A01EVSQE01

      Using a screwdriver, stake the lock nut with the lock plate.

    9. A01ETI7

      Install the control shaft lever, washer and nut to the manual valve lever shaft.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  90. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. Coat a new O-ring with ATF, and install it to the speedometer driven hole cover sub-assembly.

    2. Install the speedometer driven hole cover sub-assembly with the bolt to the transaxle case.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }