INSTALL MANUAL VALVE
Install the manual valve to the transmission valve body assembly.
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
Install the spring and check ball body to the transmission valve body assembly.
Align the groove of the manual valve with the pin of the lever.
Coat the 17 bolts with ATF.
Install the transmission valve body assembly to the automatic transaxle assembly with the 17 bolts.
Note
Push the valve body against the accumulator piston, spring and check ball body to install it.
Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.
Tech Tips
Each bolt length is indicated below.
| Bolt length |
|---|
| for bolt A |
| 25 mm (0.984 in.) |
| for bolt B |
| 41 mm (1.614 in.) |
| for bolt C |
| 45 mm (1.771 in.) |
Coat the O-ring of the ATF temperature sensor and bolt with ATF.
Install the ATF temperature sensor with the lock plate and bolt.
Connect the 5 connectors to the transmission valve body assembly.
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
Coat a new O-ring with ATF.
Install the O-ring to the valve body oil strainer assembly.
Coat the 3 bolts with ATF.
Install the valve body oil strainer assembly to the transmission valve body assembly with the 3 bolts.
INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
| *1 | Magnet |
Install the 2 magnets in the automatic transaxle oil pan sub-assembly.
Clean and degrease the bolt holes.
Apply adhesive to 18 new bolts.
| Adhesive |
|---|
| Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent. |
Install a new gasket and the automatic transaxle oil pan sub-assembly with the 18 bolts.
Note
Apply adhesive to the bolts and tighten them within 10 minutes of application.
Do not add ATF within 2 hours after installing the automatic transaxle oil pan sub-assembly.
Do not start the engine for at least 2 hours after installing the automatic transaxle oil pan sub-assembly.
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY