STARTER (for 1.6 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01EU4G

      Remove the nut and disconnect the lead wire from the magnet starter switch assembly.

    2. A01EWO6

      Remove the 2 nuts holding the magnet starter switch to the repair service starter kit.

    3. Remove the magnet starter switch.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01EY76

      Remove the 2 through-bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.

    2. A01ETYU

      Remove the starter yoke assembly from the starter commutator end frame assembly.

  3. REMOVE STARTER ARMATURE PLATE


    1. A01EVHB

      Remove the starter armature plate from the starter yoke.

  4. REMOVE STARTER COMMUTATOR END FRAME COVER


    1. A01ETOD

      Using a screwdriver, pry out the starter commutator end frame cover to remove it.

  5. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01EU5BE04
      Text in Illustration
      *1 Snap Ring Pliers

      Using snap ring pliers, remove the snap ring and washer.

    2. Remove the starter armature assembly from the starter commutator end frame cover.

      Note

      Do not drop the starter armature.

  6. REMOVE RUBBER SEAL


    1. A01ETH8

      Remove the rubber seal from the repair service starter kit.

  7. REMOVE PLANETARY GEAR


    1. A01EWL4

      Remove the 3 planetary gears from the repair service starter kit.