OIL PUMP INSTALLATION


  1. INSTALL OIL PUMP ASSEMBLY


    1. Install a new oil pump gasket and the oil pump assembly with the 3 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  2. INSTALL NO. 2 CHAIN SUB-ASSEMBLY


    1. A01EVG0

      Set the crankshaft key into the left horizontal position.

    2. Turn the oil pump drive shaft so that the cutout faces upward.

    3. A01EY7GE11
      Text in Illustration
      *1 Oil Pump Drive Gear
      *2 Oil Pump Drive Shaft Gear
      *3 Mark Link
      *4 Timing Mark

      Align the yellow mark links with the timing marks of each gear as shown in the illustration.

    4. Install the sprockets onto the crankshaft and oil pump shaft with the No. 2 chain sub-assembly on the gears.

    5. Temporarily tighten the oil pump drive shaft gear with the nut.

    6. A01EV9BE09
      Text in Illustration
      *1 Spring
      *2 Chain Tensioner Plate
      *3 Bolt

      Insert the chain damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    7. A01EUSTE09
      Text in Illustration
      *1 Groove

      Align the adjusting hole of the oil pump drive shaft gear with the groove of the oil pump assembly.

    8. Insert a 4 mm diameter bar into the adjusting hole of the oil pump drive shaft gear to lock the gear in position, and then tighten the nut.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
    9. A01EWH6

      Rotate the crankshaft 90° clockwise, and position the crankshaft key to face up as shown in the illustration.

  3. INSTALL CRANKSHAFT TIMING SPROCKET


    1. A01EZ3R

      Install the crankshaft timing sprocket to the crankshaft.

  4. INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  5. INSTALL CHAIN SUB-ASSEMBLY


    1. Set the No. 1 cylinder to TDC/compression.


      1. A01EWGNE01
        Text in Illustration
        *a Timing Mark
        *b Front Mark

        Using the hexagonal portion of the camshafts, rotate the camshafts with a wrench, align the timing marks on the camshaft timing gear assembly and camshaft timing sprocket with the front marks located on the No. 1 camshaft bearing cap and No. 2 camshaft bearing cap as shown in the illustration.

      2. A01EYTFE02
        Text in Illustration
        *1 Crankshaft Key
        A01EUL1 Up

        Check that the crankshaft is positioned with the crankshaft key facing up as shown in the illustration.

    2. A01EWD4E08
      Text in Illustration
      *1 Mark Link
      *a Timing Mark

      Install the chain onto the crankshaft timing sprocket with the gold or pink mark link aligned with the timing mark on the crankshaft.

    3. A01EVKRE01

      Using SST and a hammer, tap in the crankshaft timing sprocket.

      SST
      09309-37010
    4. A01EUYUE07
      Text in Illustration
      *1 Mark Link
      *a Timing Mark

      Align the gold or yellow links with the timing marks located on the camshaft timing gear assembly and camshaft timing sprocket, then install the chain sub-assembly.

  6. INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  7. INSTALL TIMING CHAIN GUIDE


    1. Install the timing chain guide with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  8. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE


    1. A01EUEJ

      Install the No. 1 crankshaft position sensor plate with the "F" mark facing forward.

  9. INSTALL TIMING CHAIN COVER OIL SEAL


    1. A01EXJBE03

      Using SST, tap in a new timing chain cover oil seal until its surface is flush with the timing chain cover sub-assembly edge.

      SST
      09223-22010

    2. Apply a light coat of MP grease to the lip of the timing chain cover oil seal.

      Note

      Keep the gap between the edge of the timing chain cover sub-assembly and the timing chain cover oil seal free of foreign matter.

  10. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the timing chain cover sub-assembly, cylinder head and cylinder block.

    2. A01EVLYE05

      Apply seal packing (diameter 4.0 to 4.5 mm (0.157 to 0.177 in.)) as shown in the illustration.

      Text in Illustration
      A01EUL1 Seal Packing
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the timing chain cover sub-assembly within 3 minutes of applying seal packing.

      • Do not add engine oil for at least 2 hours after installing the timing chain cover sub-assembly.

    3. Apply a continuous bead of seal packing as shown in the illustration.

      A01ESR5E01
      Text in Illustration
      *a Seal Diameter: 2.5 to 3.0 mm (0.0984 to 0.118 in.) *b Seal Diameter: 3.0 mm (0.118 in.)
      *c Seal Diameter: 4.0 mm (0.157 in.) *d Seal Diameter: 4.0 to 4.5 mm (0.157 to 0.177 in.)
      *e Seal Diameter: 4.5 to 5.0 mm (0.177 to 0.197 in.) *f Seal Diameter: 5.5 to 6.0 mm (0.217 to 0.236 in.)
      A01ESWR Seal Packing - -
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the timing chain cover sub-assembly within 3 minutes of applying seal packing.

      • Do not add engine oil for at least 2 hours after installing the timing chain cover sub-assembly.

    4. Apply adhesive to the threads of the bolt A.

      Seal packing
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. A01EXGRE02
      Text in Illustration
      *1 Nut

      Temporarily install the timing chain cover sub-assembly with the 12 bolts and 2 nuts.

      Bolt Length
      Item Length
      Bolt A 30 mm (1.18 in.) length for 10 mm head
      Bolt B 30 mm (1.18 in.) length for 12 mm head
      Bolt C 40 mm (1.57 in.) length for 14 mm head
    6. A01ETQ5E01

      Fully tighten the bolts and nuts in the order shown in the illustration.

      Torque:
      Bolt A
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
      Bolt B
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      Bolt C
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      Nut
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
    7. A01EY5M

      Using an E10 "TORX" socket wrench, install the stud bolt for the V-ribbed belt tensioner assembly.

      Torque:
      22 N*m  { 220 kgf*cm, 16 ft.*lbf }

  11. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A01EWM0E07
      Text in Illustration
      *1 Pin
      *2 Hook
      *a Raise
      *b Push

      Release the ratchet pawl, then fully push in the plunger and set the hook to the pin so that the plunger is in the position shown in the illustration.

    2. A01ET5H

      Install a new chain tensioner gasket and the No. 1 chain tensioner assembly with the 2 nuts.

      Text in Illustration
      A01EUL1 Engine Front
      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note

      When installing the chain tensioner, set the hook again if the hook releases the plunger.

  12. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01EVVME03
      Text in Illustration
      *1 Bolt
      *2 Nut

      Temporarily install the V-ribbed belt tensioner assembly with the nut.

      Note

      Do not lift the engine more than necessary.

    2. Slightly push down on the V-ribbed belt tensioner assembly at part (A) to align the holes of the engine and tensioner as shown in the illustration, and temporarily install the bolt.

    3. A01EUGTE03
      Text in Illustration
      *1 Pin

      Tighten the bolt and nut to install the V-ribbed belt tensioner.

      Torque:
      60 N*m  { 607 kgf*cm, 44 ft.*lbf }

      Note


      • Tighten the bolt and nut within 15 minutes of installing the timing chain cover sub-assembly.

      • When replacing the V-ribbed belt tensioner with a new one, do not pull out the pin.

      • The pin will be removed in a later step.

  13. INSTALL CRANKSHAFT PULLEY


    1. A01EUT8E01

      Using SST, secure the pulley in place and tighten the bolt.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
      Torque:
      180 N*m  { 1835 kgf*cm, 133 ft.*lbf }
    2. A01EYWCE08
      Text in Illustration
      *1 Hook
      *2 Pin
      *a Turn
      *b Disconnect

      Turn the crankshaft counterclockwise, then disconnect the hook from the pin.

    3. A01EWTPE11
      Text in Illustration
      *1 Plunger
      *a Extend
      *b Turn

      Turn the crankshaft clockwise, then check that the plunger is extended.

  14. INSTALL OIL PAN SUB-ASSEMBLY


    1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan sub-assembly.

    2. A01ETAIE07
      Text in Illustration
      *1 Seal Packing
      *a Seal Diameter: 4.0 to 4.5 mm

      Apply a continuous bead of seal packing (diameter 3.0 to 4.0 mm (0.118 to 0.157 in.)) as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the oil pan sub-assembly within 3 minutes and tighten the bolts and nuts within 15 minutes of applying seal packing.

      • Do not add engine oil for at least 2 hours after installing the oil pan sub-assembly.

    3. Install the oil pan sub-assembly onto the cylinder block.

    4. A01ETB4E01

      Uniformly tighten the 12 bolts and 2 nuts in the sequence shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  15. INSTALL CRANK POSITION SENSOR


    1. A01EX05E12
      Text in Illustration
      *1 New O-ring

      Apply a light coat of engine oil to the O-ring on the crank position sensor.

    2. A01EX86

      Install the crank position sensor with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note

      Do not twist the O-ring.

    3. Install the 2 wire harness clamps.

  16. INSTALL IDLER PULLEY BRACKET


    1. Install the idler pulley bracket with the 2 bolts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  17. INSTALL CYLINDER HEAD COVER GASKET


    1. A01EYATE01

      Install a new cylinder head cover gasket onto the cylinder head cover sub-assembly.

  18. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. Remove any old packing material from the contact surfaces.

    2. A01EWD3E01
      Text in Illustration
      *a Seal Packing

      Apply seal packing to the 2 locations shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the cylinder head cover cover sub-assembly.

    3. A01EUK3E04
      Text in Illustration
      *1 Nut

      Install the cylinder head cover sub-assembly with the 8 bolts and 2 nuts.

      Torque:
      Bolt A
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt B
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      Nut
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  19. INSTALL IGNITION COIL ASSEMBLY


    1. Install the 4 ignition coil assemblies with the 4 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the 4 ignition coil assembly connectors.

  20. INSTALL ENGINE HANGERS


    1. A01ETLPE08
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install the 2 engine hangers with the 2 bolts.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }
      Part Name Part No.
      No. 1 engine hanger 12281-28010
      No. 2 engine hanger 12282-28010
      Bolt 91552-B1020

  21. REMOVE ENGINE STAND

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