WATER PUMP REMOVAL


  1. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap sub-assembly. Then drain the engine coolant.

      A01EYUEE01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Radiator Drain Cock Plug

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  2. REMOVE V-RIBBED BELT

    Click here

  3. REMOVE GENERATOR ASSEMBLY

    Click here

  4. REMOVE WATER PUMP PULLEY


    1. A01EZ4OE03

      Using SST, remove the 4 bolts and water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

  5. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01EU7OE02
      Text in Illustration
      *1 Wire Harness Clamp Bracket

      Disconnect the connector of the crankshaft position sensor.

    2. Disconnect the wire of the crankshaft position sensor from the wire harness clamp brackets.

    3. A01EY1JE03
      Text in Illustration
      *1 Wire Harness Clamp Bracket

      Remove the 4 bolts, 2 nuts and 2 wire harness clamp brackets.

    4. A01EY1K

      Using a screwdriver, pry between the engine water pump assembly and cylinder block, and then remove the engine water pump assembly.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the engine water pump assembly and cylinder block.