RADIATOR REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly or radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap sub-assembly.

      A01ESW1E01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Radiator Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  4. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  5. REMOVE ENGINE UNDER COVER RH

  6. REMOVE ENGINE UNDER COVER LH

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  9. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A01EV1L

      Remove the 2 bolts and inlet air cleaner assembly.

  10. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01EVUT

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  11. DISCONNECT NO. 1 RADIATOR HOSE


    1. A01EUWV

      Disconnect the No. 1 radiator hose.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01EVRB

      Disconnect the No. 2 radiator hose and clamp.

  13. DISCONNECT INLET NO. 1 OIL COOLER HOSE


    1. A01EVIC

      Disconnect the inlet No. 1 oil cooler hose.

  14. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE


    1. A01ETTQ

      Disconnect the outlet No. 1 oil cooler hose.

  15. REMOVE HOOD LOCK ASSEMBLY (for LHD)


    1. A01EYFOE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01ETKR

      Disconnect the connector.

    3. A01EVP4E01
      Text in Illustration
      *1 Hood Lock Bolt

      Remove the 2 bolts and hood lock bolt.

    4. A01ETNV

      Disconnect the hood lock control cable assembly and remove the hood lock assembly.

  16. REMOVE HOOD LOCK ASSEMBLY (for RHD)


    1. A01EXTEE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01ETTY

      Disconnect the connector.

    3. A01EVCME01
      Text in Illustration
      *1 Hood Lock Bolt

      Remove the 2 bolts and hood lock bolt.

    4. A01EYXC

      Disconnect the hood lock control cable assembly and remove the hood lock assembly.

  17. REMOVE UPPER RADIATOR SUPPORT


    1. A01EVK0

      Disconnect the 2 connectors.

    2. A01EUTXE01
      Text in Illustration
      *A for RHD:
      *B for LHD:

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions.

  18. REMOVE RADIATOR ASSEMBLY


    1. A01EXUG

      Disconnect the 2 clamps and 2 connectors.

    2. A01ETL4

      Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

    3. A01EWWK

      Remove the radiator assembly with fan assembly.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 2 lower radiator supports.

    5. A01ETBA

      Release the 3 claws and lift the fan assembly from the radiator.