INTAKE MANIFOLD REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  5. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01EXD6

      Remove the No. 1 fuel pipe clamp.

    2. A01EYZLE01
      Text in Illustration
      *1 Fuel Pipe
      *2 Fuel Tube Connector
      *3 Nylon Tube
      *4 O-ring
      *5 Retainer
      A01EUL1 Pinch
      A01ETOA Pull

      Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

      Note


      • Check for foreign matter on the fuel tube around the fuel tube connector. Clean it if necessary. Foreign matter can affect the ability of the O-ring to seal the fuel tube connector and fuel pipe.

      • Do not use any tools to separate the fuel tube connector and fuel pipe.

      • Do not forcibly bend, kink or twist the nylon tube.

      • Keep the fuel tube connector and fuel pipe free from foreign matter.

      • If the fuel tube connector and fuel pipe are stuck, push and pull to release them.

      • Cover the fuel tube connector and fuel pipe with plastic bags to prevent damage and contamination.

    3. A01EVKX

      Remove the fuel tube sub-assembly from the fuel hose clamp.

  6. DISCONNECT FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01EWV8

      Remove the 2 wire harness clamps.

    2. Disconnect the 4 fuel injector connectors.

    3. A01EUVD

      Remove the 2 bolts, and then remove the fuel delivery pipe sub-assembly together with the 4 fuel injector assemblies.

      Note

      Be careful not to drop the fuel injector assemblies when removing the fuel delivery pipe sub-assembly.

    4. A01EYQ8

      Remove the 2 fuel delivery spacers from the cylinder head.

    5. Remove the 4 injector vibration insulators from the cylinder head.

  7. DISCONNECT NO. 2 VENTILATION HOSE


    1. A01EU6Q

      Disconnect the No. 2 ventilation hose from the intake manifold.

  8. DISCONNECT UNION TO VACUUM TUBE HOSE


    1. A01EXZL

      Disconnect the union to vacuum tube hose from the intake manifold.

  9. REMOVE INTAKE MANIFOLD


    1. A01EYZ0

      Disconnect the oxygen sensor connector and 2 wire harness clamps.

    2. A01EXZA

      Remove the 5 bolts and 2 nuts, and separate the intake manifold.

    3. A01ESPZ

      Using an E7 "TORX" wrench, remove the 2 stud bolts.

    4. Remove the intake manifold.

    5. A01EWDK

      Remove the No. 1 intake manifold to head gasket from the intake manifold.

    6. A01ET1R

      Remove the bolt and vacuum hose clamp.