WINDSHIELD GLASS INSTALLATION


  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      A01EW6YE01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch - -
      *a Windshield Glass Edge Side - -
      Standard Dimension
      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.578 in.)

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A01EUQM

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD GLASS RETAINER


    1. Using a brush or sponge, coat the application area of a new windshield glass retainers with Primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A01EWJQE01
      Text in Illustration
      *A Back Side
      *1 Ceramic Notch

      Install the 2 windshield glass retainers onto the windshield glass as shown in the illustration.

  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A01EUQYE01
      Text in Illustration
      *A Back Side

      Install the windshield outside moulding onto the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 6.7 mm (0.264 in.)

  5. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.

      A01EYDVE01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *3 Label Area - -
      Standard Dimension
      Area Dimension
      a 33.0 mm (1.30 in.)
      b 10.0 mm (0.394 in.)
      c 55.0 mm (2.17 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Keep label area clear of primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      A01EWKRE01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Adhesive Dam
      Standard Dimension
      Area Dimension
      a 36.0 mm (1.42 in.)

  6. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY


    1. A01EUGUE01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A01EVRVE01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive - -
      *a CORRECT *b INCORRECT

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.

      A01EUKIE01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *3 Adhesive Center - -
      Standard Dimension
      Area Dimension
      a 9.6 mm (0.378 in.) or more
      b 16.5 mm (0.650 in.) or more
      c 18.5 mm (0.728 in.) or more
      d 11.0 mm (0.433 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01EWOXE05
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        A01EUGHE01
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch
        *3 Adhesive Center - -
        Standard Dimension
        Area Dimension
        a 9.5 mm (0.374 in.)
        b 9.5 mm (0.374 in.)
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)
        e 4.0 mm (0.157 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A01EUGUE01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  7. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  8. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of the roof headlining assembly to the original position.

  9. INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof)


    1. A01EYM2E01
      Text in Illustration
      *1 Notch
      *2 Alignment Mark

      Align the alignment mark on the moulding with the notch of the roof headlining to install the sliding roof opening trim moulding.

      Note

      After installation, check that the corners fit correctly.

  10. INSTALL VISOR HOLDER


    1. A01EYDP

      Engage the 2 claws.

    2. Push in the visor holder as shown in the illustration.

      Tech Tips

      Use the same procedure for the other visor holder.

  11. INSTALL VISOR ASSEMBLY LH


    1. Install the visor assembly LH with the 2 screws.

  12. INSTALL VISOR BRACKET COVER (for LH Side)


    1. A01EW28

      Engage the 4 claws to install the visor bracket cover.

  13. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  14. INSTALL VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  15. INSTALL REAR ASSIST GRIP ASSEMBLY LH


    1. A01EXVD

      Put an rear assist grip assembly LH together as shown in the illustration.

    2. A01EVU2

      Engage the 2 clips to install the rear assist grip assembly LH.

    3. A01EY09

      Engage the 4 claws to install the 2 assist grip covers

  16. INSTALL REAR ASSIST GRIP ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  17. INSTALL ASSIST GRIP SUB-ASSEMBLY


    1. A01EU9D

      Put an assist grip sub-assembly together as shown in the illustration.

    2. A01ETM5

      Engage the 2 clips to install the assist grip sub-assembly.

    3. A01EWTU

      Engage the 4 claws to install the 2 assist grip covers

      Tech Tips

      Use the same procedure for the RH side.

  18. INSTALL SPOT LIGHT ASSEMBLY


    1. Connect the connector.

    2. A01ETG3E01
      Text in Illustration
      *a Front

      Engage the 4 claws to install the spot light assembly.

  19. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/o Sliding Roof)


    1. Connect the connector.

    2. A01EWDC

      Engage the 4 clips to install the roof console box assembly.

  20. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Sliding Roof)


    1. Connect the connector.

    2. A01EWG7

      Engage the 4 clips to install the roof console box assembly.

  21. INSTALL FRONT PILLAR GARNISH LH


    1. Remove the protective cover.

    2. Make sure that the front pillar garnish clip is not damaged.

      Note

      If there is any damage, replace the garnish clip with a new one.

    3. A01EV6Z

      Install the front pillar garnish clip to front pillar garnish LH.

      Tech Tips

      Install the front pillar garnish clip so that it faces as shown in the illustration.

    4. Engage the 2 guides as shown in the illustration.

    5. A01EXMZ

      Engage the 2 clips to install the front pillar garnish LH.

  22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. A01EWEQE01
      Text in Illustration
      *1 Alignment Mark (Yellow)

      Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  23. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    1. A01EXCIE01
      Text in Illustration
      *1 Alignment Mark (White)

      Align the alignment mark (White) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.

      Note

      After installation, check that the corners fit correctly.

  25. INSTALL RAIN SENSOR COVER (w/ Rain Sensor)


    1. Engage the 2 claws to install the rain sensor cover.

  26. INSTALL INNER REAR VIEW MIRROR ASSEMBLY


    1. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }

    2. Connect the connector.

  27. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER


    1. Engage the 6 claws and temporarily install the inner rear view mirror stay holder cover.

    2. A01EZ4P

      Slide the inner rear view mirror stay holder cover in the direction indicated by arrow shown in the illustration and engage the 2 claws to install the cover.

  28. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Engage the 8 guides as shown in the illustration.

      A01EUTN

    2. Engage the 6 claws and guide to install the cowl top ventilator louver sub-assembly.

      A01EXGJ

  29. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


    1. A01EWSY

      Engage the 3 guides and 2 clips to install the front fender to cowl side seal LH as shown in the illustration.

  30. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure as for the LH side.

  31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A01ETIME04
      Text in Illustration
      *a Wiper Arm Serration

      When reusing the front wiper arm and blade assembly LH:


      1. Clean the wiper arm serrations.

    2. A01EUEVE02
      Text in Illustration
      *a Wiper Pivot Serration

      When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A01EU5DE03
      Text in Illustration
      *1 Ceramic Dot

      Set the front wiper arm and blade assembly LH in the range shown in the illustration and then install the front wiper arm and blade assembly LH with the nut.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Area Measurement
      A 7.5mm (0.295 in.)

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

  32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A01ETIME04
      Text in Illustration
      *a Wiper Arm Serration

      When reusing the front wiper arm and blade assembly RH:


      1. Clean the wiper arm serrations.

    2. A01EUEVE02
      Text in Illustration
      *a Wiper Pivot Serration

      When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A01ETYEE03
      Text in Illustration
      *1 Ceramic Dot

      Set the front wiper arm and blade assembly RH in the range shown in the illustration and then install the front wiper arm and blade assembly RH with the nut.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Area Measurement
      A 7.5mm (0.295 in.)

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    4. Turn the ignition switch to ON.

    5. Operate the front wiper while spraying washer fluid onto the windshield glass. Make sure that the front wiper functions properly and the wiper does not come into contact with the vehicle body.

    6. Lift each wiper arm twice after the wipers stop and check the wiper set position.

    7. Turn the ignition switch off.