U241E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Line Pressure (Wheel Locked)
Engine idling D

372 to 412 kPa

(3.8 to 4.2 kgf/cm2, 54 to 60 psi)

R

672 to 742 kPa

(6.9 to 7.6 kgf/cm2, 97 to 108 psi)

At stall speed (Throttle valve fully open) D

930 to 1040 kPa

(9.5 to 10.6 kgf/cm2, 135 to 151 psi)

R

1760 to 1970 kPa

(17.9 to 20.1 kgf/cm2, 255 to 286 psi)

Engine stall speed D 2250 +/- 300 rpm
Time lag N → D less than 1.2 seconds
N → R less than 1.5 seconds
Engine idle speed (A/C OFF) N approx. 700 rpm
Shift Schedule (Normal)
D position
Throttle valve opening 5.5% (Normal) 1 → 2 10 to 20 km/h (6 to 12 mph)
2 → 3 20 to 30 km/h (12 to 19 mph)
3 → 4 45 to 55 km/h (28 to 34 mph)
Throttle valve fully open (Normal) 1 → 2 55 to 65 km/h (34 to 40 mph)
2 → 3 105 to 120 km/h (65 to 75 mph)
3 → 4 160 to 180 km/h (99 to 112 mph)
3, 2, 1 gear range
Manual downshift speed → 3 165 to 185 km/h (103 to 115 mph)
→ 2 105 to 115 km/h (65 to 71 mph)
→ 1 50 to 60 km/h (31 to 37 mph)
Speed sensor (NT, NC)
Tester Connection Condition Specified Condition
(1 - 2) 20°C (68°F) 560 to 680 Ω
Transmission wire
Tester Connection Condition Specified Condition
1 (THO) - 6 (E2) 10°C (50°F) 5 to 8 kΩ
25°C (77°F) 2.5 to 4.5 kΩ
110°C (230°F) 0.22 to 0.28 kΩ
Shift solenoid valve (SLT, SL1, SL2)
Tester Connection Condition Specified Condition
(1 -2) 20°C (68°F) 5.0 to 5.6 Ω
Shift solenoid valve DSL
Tester Connection Condition Specified Condition
(Solenoid Connector DSL - Solenoid Body DSL) 20°C (68°F) 11 to 13 Ω
Shift solenoid valve S4
Tester Connection Condition Specified Condition
(Solenoid Connector S4 - Solenoid Body S4) 20°C (68°F) 11 to 15 Ω
Park/Neutral position switch
Tester Connection Condition Specified Condition
4 (B) - 5 (L) P and N Below 1 Ω
Except P and N 10 kΩ or higher
2 (RB) - 6 (PL) P Below 1 Ω
Except P 10 kΩ or higher
2 (RB) - 1 (RL) R Below 1 Ω
Except R 10 kΩ or higher
2 (RB) - 9 (NL) N Below 1 Ω
Except N 10 kΩ or higher
2 (RB) - 7 (DL) D, S, "+" and "-" Below 1 Ω
Except D, S, "+" and "-" 10 kΩ or higher
Lower shift lever assembly
Tester Connection Condition Specified Condition
1 (ACC) - Body ground Ignition switch ON 11 to 14 V
Ignition switch ACC 11 to 14 V
Ignition switch off Below 1 V
8 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
5 (KLS+) - Body ground Ignition switch ACC and shift lever in P Below 1 V
Ignition switch ACC and shift lever except in P (Within approx. 1 second) 7.5 to 11 V
Ignition switch ACC and shift lever in P (After approx. 1 second) 6.0 to 9.5 V
4 (IG) - Body ground Ignition switch ON 11 to 14 V
Ignition switch off Below 1 V
Shift lock solenoid
Tester Connection Condition Specified Condition
7 (E) - Body ground Always Below 1 Ω
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) P 10 kΩ or higher
Other than P Below 1 Ω
Tester Connection Condition Specified Condition
1 (SLS+) - 2 (SLS-) Always 112 Ω
Transmission control switch
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in S, "+" or "- " Below 1 Ω
Shift lever not in S, "+" or "-" 10 kΩ or higher
3 (SFTU) - 2 (E) Shift lever held in "+" (Up-shift) Below 1 Ω
Shift lever not held in "+" 10 kΩ or higher
1 (SFTD) - 2 (E) Shift lever held in "-" (Down-shift) Below 1 Ω
Shift lever not held in "- " 10 kΩ or higher
Transaxle housing oil seal Drive in depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Differential side bearing retainer oil seal Drive in depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Drive plate runout Maximum 0.30 mm (0.0118 in.)
Input shaft end play Standard 0.26 to 1.25 mm (0.0103 to 0.0492 in.)
Underdrive brake return spring free length Standard 14.04 mm (0.553 in.)
1st and reverse brake return spring free length Standard 15.53 mm (0.611 in.)
Multiple disc clutch hub inside diameter Standard 23.025 to 23.046 mm (0.9065 to 0.9073 in.)
Maximum 23.09 mm (0.9091 in.)
Forward clutch pack clearance Standard 1.41 to 1.75 mm (0.0555 to 0.0688 in.)
Forward clutch flange thickness Mark 0 2.85 mm (0.112 in.)
Mark 1 3.00 mm (0.1181 in.)
Mark 2 3.15 mm (0.1240 in.)
Mark 3 3.30 mm (0.1299 in.)
Mark 4 3.45 mm (0.1358 in.)
Mark 5 3.60 mm (0.1417 in.)
Mark 6 3.75 mm (0.147 in.)
Forward clutch return spring free length Standard 28.23 mm (1.1114 in.)
Underdrive planetary gear preload (at 60 rpm) - 0.28 to 0.89 N*m (2.9 to 9.1 kgf*cm, 2.478 to 7.877 in.*lbf)
Underdrive clutch pack clearance Standard 1.51 to 1.71 mm (0.0594 to 0.0673 in.)
Underdrive clutch flange thickness Mark A 3.0 mm (0.118 in.)
Mark B 3.2 mm (0.126 in.)
Mark C 3.4 mm (0.134 in.)
Mark F 2.9 mm (0.114 in.)
Mark G 3.1 mm (0.122 in.)
Mark H 3.3 mm (0.130 in.)
Mark J 3.5 mm (0.138 in.)
Underdrive clutch return spring free length Standard 17.14 mm (0.6748 in.)
Underdrive clutch drum bushing inside diameter Standard 32.56 to 32.58 mm (1.2818 to 1.2826 in.)
Maximum 32.63 mm (1.2846 in.)
Direct clutch pack clearance Standard 0.652 to 0.872 mm (0.0257 to 0.0343 in.)
Direct clutch flange thickness Mark 0 2.9 mm (0.114 in.)
Mark 1 3.0 mm (0.118 in.)
Mark 2 3.1 mm (0.122 in.)
Mark 3 3.2 mm (0.126 in.)
Mark 4 3.3 mm (0.130 in.)
Mark 5 3.4 mm (0.134 in.)
Mark 6 3.5 mm (0.138 in.)
Mark 7 3.6 mm (0.142 in.)
Direct clutch return spring free length Standard 22.58 mm (0.8890 in.)
2nd brake piston return spring free length Standard 16.61 mm (0.6539 in.)
Front planetary gear turning torque (at 60 rpm) New bearing 0.5 to 1.0 N*m (5.1 to 10.0 kgf*cm, 4.4 to 8.7 in.*lbf)
Used bearing 0.3 to 0.5 N*m (3.1 to 5.1 kgf*cm, 2.7 to 4.4 in.*lbf)
1st and reverse brake pack clearance Standard 1.02 to 1.21 mm (0.0402 to 0.0476 in.)
1st and reverse brake flange thickness Mark 1 1.8 mm (0.0709 in.)
Mark 2 1.9 mm (0.0748 in.)
Mark 3 2.0 mm (0.0787 in.)
Mark 4 2.1 mm (0.0827 in.)
Mark 5 2.2 mm (0.0866 in.)
Mark 6 2.3 mm (0.0905 in.)
Mark 7 2.4 mm (0.0945 in.)
Mark 8 2.5 mm (0.0984 in.)
2nd brake pack clearance Standard 0.62 to 0.91 mm (0.0244 to 0.0358 in.)
2nd brake flange thickness Mark 0 2.9 mm (0.114 in.)
Mark 1 3.0 mm (0.118 in.)
Mark 2 3.1 mm (0.122 in.)
Mark 3 3.2 mm (0.126 in.)
Mark 4 3.3 mm (0.130 in.)
Mark 5 3.4 mm (0.134 in.)
Mark 6 3.5 mm (0.138 in.)
Mark 7 3.6 mm (0.142 in.)
Mark 8 3.7 mm (0.146 in.)
Direct clutch to transaxle rear cover end play Standard 0.198 to 0.936 mm (0.00800 to 0.03685 in.)
Rear transaxle cover bearing depth Standard 12.05 to 12.75 mm (0.4744 to 0.5020 in.)
Underdrive brake piston stroke Standard 1.81 to 2.20 mm (0.0713 to 0.0866 in.)
Underdrive brake flange thickness Y 2.8 mm (0.110 in.)
A 3.0 mm (0.118 in.)
B 3.2 mm (0.126 in.)
C 3.4 mm (0.134 in.)
D 3.6 mm (0.142 in.)
Underdrive planetary gear assembly to Underdrive cylindrical roller bearing end play Standard 0.198 to 0.693 mm (0.00780 to 0.0273 in.)
Underdrive planetary gear assembly to Underdrive cylindrical roller bearing race thickness Less than 7.34 mm (0.2890 in.) 3.5 mm (0.138 in.)
7.34 mm (0.2890 in.) or more 3.8 mm (0.150 in.)
B-3 accumulator inner spring Free length 60.24 mm (2.3716 in.)
Outer diameter 15.9 mm (0.626 in.)
B-3 accumulator outer spring Free length 74.61 mm (2.9374 in.)
Outer diameter 21.7 mm (0.854 in.)
C-1 accumulator spring Free length 81.53 mm (3.2098 in.)
Outer diameter 18.5 mm (0.728 in.)

Oil pump gear clearance

(Driven gear to oil pump body clearance)

Standard 0.10 to 0.17 mm (0.00394 to 0.00669 in.)
Maximum 0.17 mm (0.00669 in.)

Oil pump gear clearance

(Driven gear to drive gear clearance)

Standard 0.07 to 0.15 mm (0.00276 to 0.00591 in.)
Maximum 0.15 mm (0.00591 in.)

Oil pump clearance

(Side clearance)

Standard 0.02 to 0.05 mm (0.000787 to 0.001970 in.)
Maximum 0.05 mm (0.00197 in.)
Drive gear thickness No. 1 10.690 to 10.699 mm (0.42087 to 0.42122 in.)
No. 2 10.700 to 10.709 mm (0.42126 to 0.42161 in.)
No. 3 10.710 to 10.720 mm (0.42165 to 0.42205 in.)
No. 4 10.721 to 10.730 mm (0.42209 to 0.42244 in.)
No. 5 10.731 to 10.740 mm (0.42248 to 0.42283 in.)
Driven gear thickness No. 1 10.690 to 10.699 mm (0.42087 to 0.42122 in.)
No. 2 10.700 to 10.709 mm (0.42126 to 0.42161 in.)
No. 3 10.710 to 10.720 mm (0.42165 to 0.42205 in.)
No. 4 10.721 to 10.730 mm (0.42209 to 0.42244 in.)
No. 5 10.731 to 10.740 mm (0.42248 to 0.42283 in.)
Front oil pump body bushing inside diameter Standard 38.11 to 38.14 mm (1.50039 to 1.50157 in.)
Maximum 38.19 mm (1.5035 in.)
Stator shaft bushing inside diameter Standard 20.50 to 21.53 mm (0.8071 to 0.8476 in.)
Maximum 21.57 mm (0.8492 in.)
Differential side gear backlash Standard 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Thrust washer thickness - 1.0 mm (0.0394 in.)
1.1 mm (0.0433 in.)
1.2 mm (0.0472 in.)
1.3 mm (0.0512 in.)
Differential case tapered roller bearing preload (at 60 rpm) New bearing 0.20 to 0.69 N*m (2.0 to 7.0 kgf*cm, 1.8 to 6.1 in.*lbf)
Used bearing 0.10 to 0.35 N*m (1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf)
Transaxle case side adjusting shim Mark 0 1.90 mm (0.0748 in.)
Mark 1 1.95 mm (0.0768 in.)
Mark 2 2.00 mm (0.0787 in.)
Mark 3 2.05 mm (0.0807 in.)
Mark 4 2.10 mm (0.0827 in.)
Mark 5 2.15 mm (0.0846 in.)
Mark 6 2.20 mm (0.0866 in.)
Mark 7 2.25 mm (0.0886 in.)
Mark 8 2.30 mm (0.0906 in.)
Mark 9 2.35 mm (0.0925 in.)
Mark A 2.40 mm (0.0945 in.)
Mark B 2.45 mm (0.0965 in.)
Mark C 2.50 mm (0.0984 in.)
Mark D 2.55 mm (0.100 in.)
Mark E 2.60 mm (0.102 in.)
Mark F 2.65 mm (0.104 in.)
Mark G 2.70 mm (0.106 in.)
Mark H 2.75 mm (0.108 in.)
Mark J 2.80 mm (0.110 in.)