FUEL PUMP INSTALLATION

INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
1. Text in Illustration
  
  *1 Fuel Suction Tube Set Gasket
  
  Install a new fuel suction tube set gasket to the fuel suction tube.
2. Install the fuel suction tube with pump and gauge assembly to the fuel tank.
  Note
  - Do not damage the suction filter.
  - Be careful that the arm of the sender gauge does not bend.
INSTALL FUEL TANK VENT TUBE SET PLATE
1. Text in Illustration
  
  *a Mark
  
  Align the mark of the set plate with the fuel suction tube.
2. Install the set plate with the 8 bolts.
  
  Torque:
  
  6.0 N*m { 61 kgf*cm, 53 in.*lbf }

Text in Illustration
*1	Fuel Suction Tube Set Gasket

Text in Illustration
*a	Mark

CONNECT FUEL PUMP TUBE SUB-ASSEMBLY

Text in Illustration
*1	Tube Joint Clip
*2	Fuel Tube Joint
*3	O-ring
*4	Collar
*a	Correct
*b	Incorrect

Push the fuel tube joint onto the plug of the fuel suction plate, then install the tube joint clip.

Note

Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.
Check that the fuel tube joint is securely inserted to the end.
Check that the tube joint clip is on the collar of the fuel tube joint.
After installing the tube joint clip, check that the fuel tube joint cannot be pulled out.

Connect the fuel pump connector.

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT FOR FUEL LEAK
1. Check fuel pump operation.
  1. Connect the intelligent tester to the DLC3.
  2. Turn the engine switch on (IG) and turn the intelligent tester on.
    
    Note
    
    Do not start the engine.
  3. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.
  4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, fuel pump control ECU, ECM and wiring connectors.
2. Inspect for fuel leaks.
  1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.
3. Turn the engine switch off.
4. Disconnect the intelligent tester from the DLC3.
INSTALL REAR FLOOR SERVICE HOLE COVER
1. Install the rear floor service hole cover with new butyl tape.
  
  Text in Illustration
  
  Butyl Tape
INSTALL REAR SEAT CUSHION LOCK HOOK (for Fold Down Seat Type)
1. Engage the claw to install a new rear seat cushion lock hook.
  
  Note
  
  Rear seat cushion lock hooks must not be reused.
  
  Tech Tips
  
  Use the same procedure as for the LH side.
INSTALL REAR SEAT CUSHION LOCK HOOK (for Reclining Seat Type)
1. Engage the claw to install a new rear seat cushion lock hook.
  
  Note
  
  Rear seat cushion lock hooks must not be reused.
  
  Tech Tips
  
  Use the same procedure as for the LH side.
INSTALL REAR SEAT CUSHION ASSEMBLY (for Fold Down Seat Type)
1. Place the rear seat cushion assembly in the cabin.
  
  Note
  
  Be careful not to damage the vehicle body.
2. Engage the 2 hooks of the rear seat cushion assembly to the vehicle body as shown in the illustration.
3. Confirm that the rear seat cushion assembly is firmly installed.
  
  Note
  
  When installing the rear seat cushion assembly, make sure that the seat belt buckles are not under the rear seat cushion assembly.
INSTALL REAR SEAT CUSHION ASSEMBLY (for Reclining Seat Type)
1. Place the rear seat cushion assembly in the cabin.
  
  Note
  
  Be careful not to damage the vehicle body.
2. w/ Seat Heater System:
  1. Connect the 2 seat heater connectors.
3. Engage the 2 hooks of the rear seat cushion assembly to the vehicle body as shown in the illustration.
4. Confirm that the rear seat cushion assembly is firmly installed.
  
  Note
  
  When installing the rear seat cushion assembly, make sure that the seat belt buckles are not under the seat cushion assembly.