FUEL PUMP INSTALLATION


  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. A01EXP2E02
      Text in Illustration
      *1 Fuel Suction Tube Set Gasket

      Install a new fuel suction tube set gasket to the fuel suction tube with pump and gauge assembly.

    2. Install the fuel suction tube with pump and gauge assembly to the fuel tank assembly.

      Note


      • Do not damage the suction filter.

      • Be careful that the arm of the fuel sender gauge assembly does not bend.

  2. INSTALL FUEL TANK VENT TUBE SET PLATE


    1. A01EVG7E02
      Text in Illustration
      *a Mark

      Align the mark of the fuel tank vent tube set plate with the fuel suction tube with pump and gauge assembly.

    2. Install the fuel tank vent tube set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY


    1. A01ET58E01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Joint
      *3 O-ring
      *4 Collar
      *a Correct
      *b Incorrect

      Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.

      Note


      • Check that there are no scratches or foreign matter around the connected parts of the fuel tube joint and plug before performing this work.

      • Check that the fuel tube joint is securely inserted to the end.

      • Check that the tube joint clip is on the collar of the fuel tube joint.

      • After installing the tube joint clip, check that the fuel tube joint cannot be pulled out.

    2. Connect the fuel pump connector.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch to ON and turn the intelligent tester on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

      4. Check for pressure in the fuel tube sub-assembly from the fuel line. Check that sounds of fuel flowing from the fuel tank assembly can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the ignition switch off.

    4. Disconnect the intelligent tester from the DLC3.

  6. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. A01EV72

      Install the rear floor service hole cover with new butyl tape.

      Text in Illustration
      A01EUW4 Butyl Tape

  7. INSTALL REAR SEAT CUSHION LOCK HOOK


    1. A01EVL5

      Engage the claw to install a new rear seat cushion lock hook.

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure as for the LH side.

  8. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. Place the rear seat cushion assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. A01ETRH

      Engage the 2 hooks of the rear seat cushion assembly to the vehicle body as shown in the illustration.

    3. Confirm that the rear seat cushion assembly is firmly installed.

      Note

      When installing the rear seat cushion assembly, make sure that the seat belt buckles are not under the rear seat cushion assembly.