FUEL PRESSURE REGULATOR REMOVAL


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01ET2Q

      Disconnect the fuel sender gauge connector.

    2. A01EW68

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  3. REMOVE LOWER FUEL TANK CASE SUB-ASSEMBLY


    1. A01EXFX

      Disconnect the fuel pump harness connectors from the fuel suction plate sub-assembly.

    2. A01EYT3E03
      Text in Illustration
      *1 E-ring

      Using needle nose pliers, remove the E-ring.

    3. A01EVPQE02
      Text in Illustration
      *1 Tube

      Disengage the 4 claws of the No. 1 fuel suction support and remove the lower fuel tank case sub-assembly from the fuel suction plate sub-assembly with the fuel filter.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube Click here.

    4. Remove the spring from the fuel suction plate sub-assembly.

  4. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A01EW94

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

  5. REMOVE FUEL PUMP


    1. A01EU38E03
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter
      *3 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    2. A01EX1M

      Disconnect the fuel pump harness connector from the fuel pump.

    3. A01EY3WE01
      Text in Illustration
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

  6. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. A01EUSF

      Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly from the fuel filter.

      Note

      Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the fuel pressure regulator assembly and the fuel filter.

    2. A01EYTCE11
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the fuel pressure regulator assembly.