FUEL INJECTOR INSTALLATION


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A01ET74E06
      Text in Illustration
      *1 O-ring

      Apply a light coat of fuel or spindle oil to new O-rings, and then install one onto each fuel injector assembly.

    2. Apply a light coat of fuel or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.

    3. A01EYQ7

      While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

      Note

      Make sure that the O-ring is not cut or pinched during installation Click here.

    4. Check that the fuel injector assembly rotates smoothly. If the fuel injector assembly does not rotate, replace the O-ring.

  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01EYQ8

      Install 4 new injector vibration insulators to the cylinder head.

    2. Install the 2 fuel delivery spacers onto the cylinder head.

    3. Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Note


      • Do not drop the fuel injector assemblies when installing the fuel delivery pipe sub-assembly.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.

    4. Connect the 4 fuel injector connectors.

    5. Install the 2 wire harness clamps.

  3. CONNECT NO. 2 VENTILATION HOSE


    1. Connect the No. 2 ventilation hose to the ventilation valve sub-assembly.

  4. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01EYZLE02
      Text in Illustration
      *1 Fuel Pipe
      *2 Fuel Tube Connector
      *3 Nylon Tube
      *4 O-ring
      *5 Retainer

      Push the fuel tube connector to the fuel pipe until the fuel tube connector makes a "click" sound.

      Note


      • Before connecting the fuel tube connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.

      • After connecting the fuel tube connector and fuel pipe, check that they are securely connected by trying to pull them apart.

    2. Install the fuel tube sub-assembly to the fuel hose clamp.

    3. Install the No. 1 fuel pipe clamp.

  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Install the air cleaner filter element to the air cleaner case sub-assembly.

    2. A01EWNAE01
      Text in Illustration
      *1 Air Cleaner Hose Clamp

      Connect the air cleaner cap sub-assembly to the throttle with motor body assembly and release the lock of the air cleaner hose clamp.

      Note


      • Align the groove of the air cleaner cap sub-assembly with the tab of the throttle with motor body assembly and install the hose.

      • Make sure that the tab of the air cleaner hose clamp stays within the range shown by *a.

    3. Connect the ventilation hose to the cylinder head cover.

    4. Install the air cleaner cap sub-assembly and tighten the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    5. Connect the wire harness clamp.

    6. Connect the mass air flow meter connector.

    7. Connect the purge line hose to the 2 clamps.

    8. Connect the 2 vacuum switching valve vacuum hoses.

    9. Connect the vacuum switching valve connector.

  6. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. Install the front outer cowl top panel sub-assembly with the 10 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Engage the 2 clamps to install the wire harness to the front outer cowl top panel sub-assembly.

  7. INSTALL WINDSHIELD WIPER MOTOR AND LINK

    Click here

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  9. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch to ON and turn the intelligent tester on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

      4. Check for pressure in the fuel tube sub-assembly from the fuel line. Check that sounds of fuel flowing from the fuel tank assembly can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the ignition switch off.

    4. Disconnect the intelligent tester from the DLC3.

  10. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. Install the No. 1 engine cover sub-assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }