ENGINE UNIT REMOVAL


  1. REMOVE ENGINE HANGERS


    1. Remove the 2 bolts and 2 engine hangers.

  2. REMOVE IDLER PULLEY BRACKET


    1. A01ESVU

      Loosen the 2 bolts and remove the idler pulley bracket with the 2 bolts.

  3. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY


    1. A01EVZM

      Disconnect the wire harness clamp and the throttle with motor body assembly connector.

    2. Separate the fuel tube from the fuel tube bracket.

    3. A01EWC3

      Remove the bolt and fuel tube bracket.

    4. A01EU4B

      Disconnect the 2 water by-pass hoses.

    5. Disconnect the purge line hose.

    6. A01EY7U

      Remove the 3 bolts and the throttle with motor body assembly.

    7. A01EU7X

      Remove the gasket from the intake manifold.

  4. REMOVE FUEL DELIVERY PIPE


    1. A01EWV8

      Remove the 2 wire harness clamps.

    2. Disconnect the 4 fuel injector connectors.

    3. A01EUVD

      Remove the 2 bolts, and then remove the fuel delivery pipe sub-assembly together with the 4 fuel injector assemblies.

      Note

      Be careful not to drop the fuel injector assemblies when removing the fuel delivery pipe sub-assembly.

    4. A01EYQ8

      Remove the 2 fuel delivery spacers from the cylinder head.

    5. Remove the 4 injector vibration insulators from the cylinder head.

  5. DISCONNECT NO. 2 VENTILATION HOSE


    1. A01EU6Q

      Disconnect the No. 2 ventilation hose from the intake manifold.

  6. DISCONNECT UNION TO VACUUM TUBE HOSE


    1. A01EXZL

      Disconnect the union to vacuum tube hose from the intake manifold.

  7. REMOVE INTAKE MANIFOLD


    1. A01EYZ0

      Disconnect the oxygen sensor connector and 2 wire harness clamps.

    2. A01EXZA

      Remove the 5 bolts and 2 nuts, and separate the intake manifold.

    3. A01ESPZ

      Using an E7 "TORX" wrench, remove the 2 stud bolts.

    4. Remove the intake manifold.

    5. A01EWDK

      Remove the No. 1 intake manifold to head gasket from the intake manifold.

    6. A01ET1R

      Remove the bolt and vacuum hose clamp.

  8. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR


    1. A01EVQ7

      Remove the No. 1 intake manifold insulator from the cylinder block.

  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01ETBH

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  10. REMOVE MANIFOLD STAY


    1. A01EVWM

      Remove the bolt, nut and manifold stay.

  11. REMOVE NO. 2 MANIFOLD STAY


    1. A01EY28

      Remove the bolt, nut and No. 2 manifold stay.

  12. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Disconnect the air fuel ratio sensor connector.

    2. A01EVVI

      Using a 12 mm deep socket wrench, remove the 5 nuts and exhaust manifold converter sub-assembly.

    3. A01EXKD

      Remove the exhaust manifold to head gasket.

  13. REMOVE WATER INLET


    1. A01EVH7

      Remove the 2 nuts and water inlet.

  14. REMOVE THERMOSTAT


    1. Remove the thermostat.

    2. Remove the gasket from the thermostat.

  15. REMOVE ENGINE OIL LEVEL DIPSTICK


    1. Remove the engine oil level dipstick.

  16. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01ESZU

      Remove the bolt and engine oil level dipstick guide.

    2. Remove the engine oil level dipstick guide O-ring from the engine oil level dipstick guide.

  17. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A01EWAU

      Remove the bolt and 2 nuts, then remove the No. 1 water by-pass pipe.

    2. Remove the water by-pass pipe gasket.

  18. REMOVE IGNITION COIL ASSEMBLY


    1. A01EUZO

      Disconnect the 4 ignition coil assembly connectors.

    2. Remove the 4 bolts and 4 ignition coil assemblies.

  19. REMOVE KNOCK CONTROL SENSOR


    1. Disconnect the knock control sensor connector.

    2. A01EY1W

      Remove the bolt and knock control sensor.

  20. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. Disconnect the engine oil pressure switch connector.

    2. A01EW1I

      Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01EYB7

      Disconnect the engine coolant temperature sensor connector.

    2. A01EUH6E01
      Text in Illustration
      *1 Ball Joint Lock Nut Wrench
      *2 Gasket

      Using a 19 mm ball joint lock nut wrench, remove the engine coolant temperature sensor.

    3. Remove the gasket from the engine coolant temperature sensor.

  22. REMOVE RADIO SETTING CONDENSER


    1. A01EUWM

      Remove the bolt and radio setting condenser.