ENGINE UNIT REMOVAL


  1. REMOVE ENGINE HANGERS


    1. A01EUOHE18
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger
      *a Bank 1
      *b Bank 2

      Remove the 4 bolts and 2 engine hangers.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A01EUARE01
      Text in Illustration
      *A Type A
      *B Type B

      Disconnect the ventilation hose.

    2. Disconnect the hose clamp and union to check valve hose.

    3. A01EY14

      Disconnect the connector and wire harness clamp.

    4. Disconnect the 2 water by-pass hoses and fuel vapor feed hose.

    5. A01EXLA

      Disconnect the connector from the intake air control valve assembly.

    6. A01ETIF

      Remove the bolt and vacuum hose clamp.

    7. A01EWBH

      Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    8. A01EYGG

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    9. A01ETJ0

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. A01EWRE

      Remove the intake air surge tank assembly and 3 gaskets.

  3. REMOVE NO. 1 SURGE TANK STAY


    1. A01ET5S

      Remove the bolt and No. 1 surge tank stay.

  4. REMOVE THROTTLE BODY BRACKET


    1. A01ESRA

      Remove the bolt and throttle body bracket.

  5. REMOVE IGNITION COIL ASSEMBLY


    1. A01ETVT

      Remove the nut.

    2. Disconnect the 2 harness clamps.

    3. A01ESTO

      Disconnect the 6 ignition coil connectors.

    4. A01EY96

      Remove the 6 bolts and 6 ignition coils.

  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A01ETEU

      Remove the bolt and No. 2 engine mounting stay RH.

  7. REMOVE INTAKE MANIFOLD


    1. A01ETXJ

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01EXAP

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01EUZV

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01EV7G

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  10. REMOVE NO. 2 MANIFOLD STAY


    1. A01EXRW

      Remove the bolt, nut and No. 2 manifold stay.

  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01EXM4

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01EYQS

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold assembly LH and gasket.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01EXFY

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  14. REMOVE NO. 2 TIMING GEAR COVER


    1. A01EVNF

      Remove the 2 bolts and No. 2 timing gear cover.

  15. REMOVE WATER PUMP PULLEY


    1. A01EXBNE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  16. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01ETWG

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  17. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. A01EVEC

      Remove the bolt and No. 1 vacuum switching valve.

  18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01ET1H

      Using a deep socket wrench, remove the engine oil pressure switch assembly.

  19. REMOVE KNOCK CONTROL SENSOR


    1. A01EUOC

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  20. REMOVE KNOCK SENSOR WIRE


    1. A01EY1Z

      Disconnect the 3 clamps and remove the knock sensor wire from the engine assembly.

  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01EX0J

      Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor and gasket.