CYLINDER HEAD GASKET REMOVAL


  1. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  2. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE


    1. A01EU63E01

      Remove the No. 1 crankshaft position sensor plate.

  3. REMOVE TIMING CHAIN GUIDE


    1. A01EWX3

      Remove the bolt and timing chain guide.

  4. REMOVE CHAIN TENSIONER SLIPPER


    1. A01EV4F

      Remove the bolt and chain tensioner slipper.

  5. REMOVE NO. 1 CHAIN VIBRATION DAMPER


    1. A01EUUP

      Remove the 2 bolts and No. 1 chain vibration damper.

  6. REMOVE CHAIN SUB-ASSEMBLY


    1. A01EY9XE01

      Remove the chain sub-assembly.

  7. REMOVE NO. 2 CAMSHAFT


    1. A01EWFLE01

      Using several steps, uniformly remove the 10 bolts in the order shown in the illustration.

    2. Remove the 5 camshaft bearing caps and No. 2 camshaft.

  8. REMOVE CAMSHAFT


    1. A01EXRHE01

      Using several steps, uniformly remove the 10 bolts in the order shown in the illustration.

    2. Remove the 5 camshaft bearing caps and camshaft.

    3. A01ETI3

      Remove the No. 1 camshaft bearing from the No. 1 camshaft bearing cap.

    4. A01EW6ME01

      Remove the No. 2 camshaft bearing from the cylinder head sub-assembly.

  9. DISCONNECT ENGINE WIRE


    1. A01ET5L

      Remove the bolt and disconnect the earth wire.

    2. Disconnect the 4 connectors.

  10. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY


    1. A01EVZM

      Disconnect the wire harness clamp and the throttle with motor body assembly connector.

    2. Separate the fuel tube from the fuel tube bracket.

    3. A01EWC3

      Remove the bolt and fuel tube bracket.

    4. A01EU4B

      Disconnect the 2 water by-pass hoses.

    5. Disconnect the purge line hose.

    6. A01EY7U

      Remove the 3 bolts and the throttle with motor body assembly.

    7. A01EU7X

      Remove the gasket from the intake manifold.

  11. REMOVE INTAKE MANIFOLD


    1. A01EYZ0

      Disconnect the oxygen sensor connector and 2 wire harness clamps.

    2. A01EXZA

      Remove the 5 bolts and 2 nuts, and separate the intake manifold.

    3. A01ESPZ

      Using an E7 "TORX" wrench, remove the 2 stud bolts.

    4. Remove the intake manifold.

    5. A01EWDK

      Remove the No. 1 intake manifold to head gasket from the intake manifold.

    6. A01ET1R

      Remove the bolt and vacuum hose clamp.

  12. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR


    1. A01EVQ7

      Remove the No. 1 intake manifold insulator from the cylinder block.

  13. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01ETBH

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  14. REMOVE MANIFOLD STAY


    1. A01EVWM

      Remove the bolt, nut and manifold stay.

  15. REMOVE NO. 2 MANIFOLD STAY


    1. A01EY28

      Remove the bolt, nut and No. 2 manifold stay.

  16. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Disconnect the air fuel ratio sensor connector.

    2. A01EVVI

      Using a 12 mm deep socket wrench, remove the 5 nuts and exhaust manifold converter sub-assembly.

    3. A01EXKD

      Remove the exhaust manifold to head gasket.

  17. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A01EUV2E01

      Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head set bolts in the order shown in the illustration.

      Note

      Head warpage or cracking could result from removing the cylinder head set bolts in the wrong order.

    2. Remove the 10 cylinder head set bolts and 10 plate washers.

      Note

      Be careful not to drop plate washers into the cylinder head sub-assembly.

    3. A01EWGW

      Using a screwdriver with its tip wrapped with tape, pry between the cylinder head sub-assembly and cylinder block, and remove the cylinder head sub-assembly.

      Note

      Be careful not to damage the contact surfaces between the cylinder head sub-assembly and cylinder block.

  18. REMOVE CYLINDER HEAD GASKET


    1. A01EU4TE06

      Remove the cylinder head gasket.