FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01ET2Q

      Disconnect the fuel sender gauge connector.

    2. A01EW68

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  2. REMOVE LOWER FUEL TANK CASE SUB-ASSEMBLY


    1. A01EXFX

      Disconnect the fuel pump harness connectors from the fuel suction plate.

    2. A01EYT3E03
      Text in Illustration
      *1 E-ring

      Using needle nose pliers, remove the E-ring.

    3. A01EVPQE02
      Text in Illustration
      *1 Tube

      Disengage the 4 claws of the No. 1 fuel suction support and remove the lower fuel tank case sub-assembly from the fuel suction plate with the fuel filter.

    4. Remove the spring from the fuel suction plate.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

  3. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A01EW94

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

  4. REMOVE FUEL PUMP


    1. A01EU38E02
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    2. A01EVVD

      Remove the fuel pump harness connector.

    3. A01EYYGE06
      Text in Illustration
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.