FUEL TANK INSTALLATION


  1. INSTALL NO. 4 FUEL TUBE CLAMP


    1. Install the 3 No. 4 fuel tube clamps.

  2. INSTALL FUEL MAIN TUBE SUPPORT


    1. Install the fuel main tube support with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY


    1. Install the fuel pump tube sub-assembly to the fuel main tube support and No. 4 fuel tube clamp.

  4. INSTALL FUEL CUT OFF WITH TUBE VALVE ASSEMBLY


    1. Install 2 new fuel tank breather tube gaskets to the fuel tank assembly.

    2. A01EXFNE03
      Text in Illustration
      *a Apply gasoline around the valve

      Apply a light coat of gasoline around 2 new fuel cut off with tube valve assemblies as shown in the illustration, and carefully insert them into the fuel tank assembly.

      Note

      Be careful not to drop the fuel tank breather tube gaskets into the fuel tank assembly.

    3. Check that the fuel cut off with tube valve assembly is fully inserted.

  5. INSTALL NO. 3 FUEL TANK PROTECTOR


    1. A01EWQLE02

      Install the No. 3 fuel tank protector by sliding it as shown in the illustration.

  6. INSTALL NO. 2 FUEL TANK PROTECTOR


    1. A01ETAKE02

      Install the No. 2 fuel tank protector by sliding it as shown in the illustration.

  7. INSTALL NO. 1 FUEL TANK CUSHION


    1. A01EXEAE01
      Text in Illustration
      *1 No. 1 Fuel Tank Cushion
      *2 No. 2 Fuel Tank Cushion

      Install a new No. 1 fuel tank cushion as shown in the illustration.

  8. INSTALL NO. 2 FUEL TANK CUSHION


    1. Install 7 new No. 2 fuel tank cushions as shown in the illustration.

  9. INSTALL FUEL TANK ASSEMBLY


    1. Install the 4 clip nuts.

    2. A01EXIT

      Install the 2 fuel tank bands with the 2 pins.

    3. Support the fuel tank using an engine lifter.

    4. A01EY6RE01
      Text in Illustration
      *1 Claw
      *a Up
      *b 135°
      *c 0 to 3 mm (0 to 0.12 in.)

      Raise the engine lifter so that the breather tube fuel hose can be connected as shown in the illustration.

      Note

      Slowly raise the engine lifter so as not to drop the fuel tank assembly.

    5. A01EWBME01
      Text in Illustration
      *1 Claw
      *a Up
      *b 90°
      *c Clamp Area
      *d 0 to 3 mm (0 to 0.12 in.)

      Connect the fuel tank to filler pipe hose to the fuel tank as shown in the illustration, then fit the hose with the clamp.

    6. Slightly lift the engine lifter, then install the fuel tank to the vehicle.

    7. Tighten the 2 bolts of the fuel tank bands.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
    8. A01EUCBE01
      Text in Illustration
      *a Up
      *b 30°
      *c 120°

      Connect the fuel emission hose to the charcoal canister, then fit it with the clip as shown in the illustration.

  10. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY


    1. A01EYTZE01
      Text in Illustration
      *1 Retainer
      *2 Fuel Pipe
      *3 Fuel Tube Connector
      *4 O-ring

      Align the fuel tube connector with the fuel pipe, push the fuel tube connector in until the retainer makes a "click" sound.

      Note


      • Check that there are no scratches or foreign matter around the connected part of the fuel tube connector and fuel pipe before starting this step.

      • After connecting the fuel tube connector, check that the fuel tube connector is securely connected by pulling on the fuel tube connector.

  11. INSTALL LOWER CENTER FUEL TANK PROTECTOR


    1. Install the lower center fuel tank protector with the 4 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  12. INSTALL REAR NO. 1 STABILIZER BAR BRACKET


    1. Install the 2 rear No. 1 stabilizer bar brackets with the 4 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  13. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01EU2J

      Install the No. 3 parking brake cable assembly with the bolt and nut.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  14. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. A01EUE0

      Install the No. 2 parking brake cable assembly with the bolt and nut.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  15. INSTALL NO. 1 FLOOR UNDER COVER


    1. Install the No. 1 floor under cover with the 5 nuts and 2 clips.

      Tech Tips

      The 5 nuts and 2 clips are attached to the No. 1 floor under cover.

      Torque:
      Nut
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  16. INSTALL NO. 2 FLOOR UNDER COVER


    1. Install the No. 2 floor under cover with the 6 nuts.

      Tech Tips

      The 6 nuts are attached to the No. 2 floor under cover.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install the 2 clips.

  17. INSTALL CENTER EXHAUST PIPE ASSEMBLY

    Click here

  18. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  19. ADD FUEL

  20. INSPECT FOR EXHAUST GAS LEAK