МАСЛЯНЫЙ НАСОС СНЯТИЕ


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. INSTALL ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  3. REMOVE ENGINE HANGERS


    1. A003X6R

      Remove the 2 bolts and 2 engine hangers.

  4. REMOVE THROTTLE BODY ASSEMBLY


    1. A003WJA

      Отсоедините разъем корпуса дроссельной заслонки и 2 перепускных шланга охлаждающей жидкости.

    2. Выверните 2 болта, отверните 2 гайки и снимите корпус дроссельной заслонки в сборе.

    3. A003WFN

      Снимите прокладку с впускного коллектора.

  5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. A003ZA1

      Remove the 2 bolts, clamp and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  6. REMOVE WATER BY-PASS PIPE


    1. A003YBG

      Disconnect the 2 water hoses.

    2. Remove the 2 bolts, nut and water by-pass pipe.

  7. REMOVE INTAKE MANIFOLD


    1. A003WJV

      Disconnect the 2 wire harness clamps.

    2. A003WQ0

      Remove the bolt and wire harness support.

    3. A003ZUX

      Remove the 2 bolts and surge tank cover.

    4. Remove the gasket from the intake manifold.

    5. A003ZLL

      Disconnect the 3 connectors and 2 wire harness clamps.

    6. Remove the engine oil level dipstick.

    7. A003XWA

      Disconnect the wire harness clamp, and then remove the 2 bolts and engine oil level dipstick guide sub-assembly.

    8. Remove the O-ring from the engine oil level dipstick guide sub-assembly.

    9. A003VBE

      Disconnect the fuel vapor feed hose and ventilation hose.

    10. A003VFZ

      Remove the 2 bolts, 2 nuts and intake manifold.

    11. Remove the No. 1 intake manifold to head gasket.

  8. REMOVE FUEL VAPOR FEED PIPE


    1. A003W3O

      Remove the bolt and fuel vapor feed pipe.

  9. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A003WKH

      Remove the bolt.

    2. A003Z7A

      Remove the 2 bolts and fuel delivery pipe sub-assembly.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

  10. REMOVE NO. 1 DELIVERY PIPE SPACER


    1. A003VR5

      Remove the 2 delivery pipe spacers from the cylinder head.

  11. REMOVE FUEL INJECTOR ASSEMBLY


    1. A003WXD

      Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.

    2. Remove the O-ring from each fuel injector assembly.

    3. For reinstallation, attach a tag or label to each injector shaft.

      Note

      Prevent entry of foreign objects by covering the fuel injectors with plastic bags.

    4. A003YPM

      Remove the 4 injector vibration insulators.

  12. REMOVE IGNITION COIL ASSEMBLY


    1. A003VYT

      Отсоедините разъемы 4 катушек зажигания.

    2. Выверните 4 болта и снимите 4 катушки зажигания.

      Note

      При снятии катушек зажигания соблюдайте осторожность, чтобы не повредить наконечники свечей зажигания о края отверстия в крышке головки блока цилиндров или верхнюю кромку трубки свечного колодца.

  13. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A003VEM

      Выверните 13 болтов и снимите крышку головки блока цилиндров с уплотнительной шайбой.

      Note

      Соблюдайте осторожность, чтобы не уронить прокладки в двигатель при снятии крышки головки блока цилиндров, поскольку прокладки могут прилипнуть к крышке.

    2. A003XE0

      Снимите 2 прокладки с крышки подшипника распредвала.

  14. REMOVE CYLINDER HEAD COVER GASKET


    1. A003V1Q

      Снимите прокладку крышки головки блока цилиндров.

  15. REMOVE SPARK PLUG TUBE GASKET


    1. A003Y52

      Отожмите 4 захвата отражающей вентиляционной заслонки.

      Note

      Не деформируйте захваты вентиляционной заслонки больше, чем необходимо.

    2. Снимите 4 прокладки с крышки головки блока цилиндров.

      Tech Tips

      Постарайтесь как можно меньше деформировать прокладки трубок свечных колодцев. Снятые прокладки будут использоваться при установке новых прокладок.

      Note

      Будьте осторожны, чтобы не повредить крышку головки блока цилиндров.

  16. SET NO. 1 CYLINDER TO TDC / COMPRESSION


    1. A003W15E01
      Text in Illustration
      *1 Timing Mark
      *2 Timing Notch
      *3 Timing Mark (Rectangle)
      *4 Mark (Circle)

      Turn the crankshaft pulley until its notch and timing mark "0" of the timing chain cover are aligned.

      Tech Tips

      There are 3 marks on the camshaft timing sprocket. Make sure that the timing mark (rectangle) is at the top.

    2. Check that the timing marks on both the camshaft timing sprocket and the camshaft timing gear are facing upward as shown in the illustration.

      If not, turn the crankshaft 1 complete revolution (360°) and align the marks as above.

  17. REMOVE CRANKSHAFT PULLEY


    1. A003VJEE02
      Обозначения на рисунке
      *a Удерживайте
      *b Поверните

      С помощью SST зафиксируйте шкив на месте и ослабьте болт шкива.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021
    2. A003VCUE02
      Обозначения на рисунке
      *a Удерживайте
      *b Поверните

      С помощью SST выверните болт шкива и снимите шкив коленчатого вала.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

  18. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A003YAP

      Remove the 2 nuts, bracket, chain tensioner and gasket.

      Note

      Do not turn the crankshaft without the No. 1 chain tensioner installed.

  19. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A003WBY

      Remove the 3 bolts and engine mounting bracket RH.

    2. A003W66

      Remove the 4 bolts and oil filter bracket.

    3. A003V4O

      Remove the 2 O-rings.

    4. A003Y3KE01
      Text in Illustration
      *1 Seal Washer

      Remove the 18 bolts and seal washer.

    5. A003VM6E01
      Text in Illustration
      *1 Protective Tape

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      Note


      • Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.

      • Pry the timing chain cover out evenly in order to prevent damaging the knock pins.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A003XNX

      Remove the 3 O-rings.

  20. REMOVE TIMING CHAIN COVER OIL SEAL


    1. Place the timing chain cover on wooden blocks.

    2. A003YXEE01
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Using a screwdriver and hammer, knock out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the surface of the oil seal press fit hole.

  21. REMOVE CHAIN TENSIONER SLIPPER


    1. A003Z3Q

      Remove the chain tensioner slipper from the cylinder block.

  22. REMOVE NO. 1 CHAIN VIBRATION DAMPER


    1. A003WFM

      Remove the 2 bolts and chain vibration damper.

  23. REMOVE NO. 2 CHAIN VIBRATION DAMPER


    1. A003Y2U

      Remove the 2 bolts and No. 2 chain vibration damper.

  24. REMOVE CHAIN SUB-ASSEMBLY


    1. A003WCW

      Hold the hexagonal portion of the camshaft with a wrench and turn the camshaft timing gear counterclockwise to loosen the chain between the camshaft timing gears.

    2. With the chain loosened, release the chain from the camshaft timing gear and place it on the camshaft timing gear.

      Tech Tips

      Be sure to release the chain from the sprocket completely.

    3. Turn the camshaft clockwise to return it to the original position and remove the chain.

  25. REMOVE CRANKSHAFT TIMING SPROCKET


    1. A003XH9

      Remove the crankshaft timing sprocket.

  26. REMOVE NO. 2 CHAIN SUB-ASSEMBLY


    1. Temporarily tighten the crankshaft pulley and crankshaft pulley bolt.

    2. A003YZ8E02

      Using SST, remove the oil pump drive shaft sprocket nut while holding the crankshaft pulley.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

    3. Remove SST, the crankshaft pulley and crankshaft pulley bolt.

    4. A003ZM9

      Remove the bolt, chain tensioner plate and chain damper spring.

    5. A003VLZE01
      Text in Illustration
      *1 Oil Pump Drive Gear
      *2 Oil Pump Drive Shaft Gear
      *3 No. 2 Chain Sub-assembly

      Remove the oil pump drive gear, oil pump drive shaft gear and No. 2 chain sub-assembly.

  27. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE


    1. A003V61

      Снимите зубчатый диск датчика положения коленчатого вала.

  28. REMOVE CRANKSHAFT TIMING GEAR KEY


    1. A003ZOPE02
      Обозначения на рисунке
      *1 Защитная клейкая лента

      С помощью отвертки снимите 2 шпонки ведущего зубчатого колеса привода ГРМ с коленчатого вала

      Tech Tips

      Конец отвертки перед использованием следует изолировать защитной клейкой лентой.

  29. REMOVE OIL PAN DRAIN PLUG


    1. A003Z4J

      Выверните пробку сливного отверстия и снимите прокладку.

  30. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A003WMY

      Remove the 10 bolts and 2 nuts.

    2. A003ZNM

      Insert the blade of an oil pan seal cutter between the crankcase and oil pan. Cut through the sealer and remove the oil pan.

      Note

      Be careful not to damage the contact surfaces of the crankcase, chain cover and oil pan.

  31. REMOVE OIL PUMP ASSEMBLY


    1. A003YQL

      Remove the 3 bolts and oil pump.