INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY
Install 2 new fuel tank cover vent case sub-assemblies as shown in the illustration.
INSTALL NO. 1 FUEL TANK CUSHION
| *1 | No. 1 Fuel Tank Cushion |
Install 3 new No. 1 fuel tank cushions as shown in the illustration.
INSTALL NO. 1 CHARCOAL CANISTER OUTLET HOSE
Install the hose clamp and the No. 1 charcoal canister outlet hose to the fuel tank.
INSTALL FUEL TANK ASSEMBLY
Support the fuel tank using an engine lifter.
Raise the engine lifter, then install the fuel tank to the vehicle.
Note
Do not drop the fuel tank.
When installing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.
Tighten the 4 set bolts of the 2 fuel tank bands.
Connect the parking brake cable assembly with the 2 bolts.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
| *1 | Fuel Tube Connector Cover |
| *2 | Retainer |
| *3 | Nylon Tube |
| *4 | Fuel Tube Connector |
| *5 | Fuel Pipe |
| *6 | O-ring |
| *a | Push |
Align the fuel tube connector with the fuel pipe, push the fuel tube connector in until the retainer makes a "click" sound, then lock the fuel tube connector cover of the fuel tube connector.
Note
Check that there are no scratches or foreign matter around the connected parts of the fuel tube connector and fuel pipe before performing this work.
After connecting the fuel tank main tube sub-assembly, check that the fuel tank main tube sub-assembly is securely connected by pulling on the fuel tube connector.
CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
| *1 | Rubber Hose |
| *2 | O-ring |
| *3 | Fuel Pipe |
| *4 | Retainer |
| *a | Push |
Push in the tube connector to the fuel pipe and install the retainer.
Note
Check if there is any damage or foreign matter on the connected parts of the fuel pipe.
After connecting the fuel tube connector and pipe, check if they are securely connected by pulling on them.
CONNECT FUEL TANK TO FILLER PIPE HOSE
| *a | Upper Side |
| *b | 120° |
Connect the fuel tank to filler pipe hose to the fuel tank as shown in the illustration, then fit the hose with the clamp.
CONNECT FUEL TANK BREATHER TUBE
Connect the fuel tank breather tube to the fuel tank.
Connect the No. 1 charcoal canister outlet hose.
Note
After connecting the breather tube and No. 1 charcoal canister outlet hose, check that the evaporation vent tube clamp is securely connected to the fuel tank.
INSTALL NO. 1 FUEL TANK PROTECTOR
Install the No. 1 fuel tank protector with the 2 bolts and nut.
INSTALL REAR FLOOR SIDE MEMBER COVER LH
Install the rear floor side member cover LH with the 2 clips.
Install the 2 bolts and nut.
INSTALL TAIL EXHAUST PIPE ASSEMBLY
При помощи штангенциркуля замерьте длину пружины сжатия в свободном состоянии.
| Минимальное значение | 38,5 мм (1,52 дюйма) |
Tech Tips
Если свободная длина меньше минимально допустимой, замените пружину сжатия.
Полностью вставьте новую прокладку в приемную трубу в сборе.
| *1 | Приемная труба в сборе |
| *2 | Прокладка |
| *3 | Деревянный брусок |
С помощью пластмассового молотка и деревянного бруска запрессовывайте новую прокладку до тех пор, пока ее поверхность не окажется на одном уровне с приемной трубой в сборе.
Note
Правильно выберите направление установки прокладки.
Повторное использование прокладок запрещено.
Действуйте осторожно, чтобы не повредить прокладку.
Старайтесь не нажимать на прокладку выпускной трубой при соединении.
Подсоедините заднюю выпускную трубу в сборе к 3 опорам выпускной трубы.
Установите заднюю выпускную трубу в сборе и закрепите ее 2 пружинами сжатия и 2 болтами.
ADD FUEL
INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
INSPECT FOR EXHAUST GAS LEAK