БЛОК ДВИГАТЕЛЯ УСТАНОВКА


  1. INSTALL IGNITION COIL ASSEMBLY


    1. Установите 4 катушки зажигания и закрепите их 4 болтами.

      Torque:
      10 Н*м  { 102 кгс*см, 7 фунт-сила-футов }

      Note

      При установке катушек зажигания соблюдайте осторожность, чтобы не повредить наконечники свечей зажигания о края отверстия в крышке головки блока цилиндров или верхнюю кромку трубки свечного колодца.

    2. Подсоедините разъемы 4 катушек зажигания.

  2. INSTALL VENTILATION HOSE


    1. Install the ventilation hose to the ventilation valve.

  3. INSTALL EXHAUST MANIFOLD


    1. A003YA8

      Install a new gasket and the exhaust manifold with the 5 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL MANIFOLD STAY


    1. A003ZQD

      Install the manifold stay with the 3 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  5. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A003XRH

      Install the No. 1 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  6. INSTALL FUEL INJECTOR ASSEMBLY


    1. A003ZRFE06
      Text in Illustration
      *1 O-ring
      *2 Injector Vibration Insulator

      Install a new injector vibration insulator and O-ring to each fuel injector assembly.

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.

    3. A003XO4

      While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

      Note


      • Do not damage the fuel injector assembly or O-ring.

      • Do not twist the O-ring.

      • After installing each fuel injector, check that it turns smoothly. If not, replace the O-ring with a new one.

  7. INSTALL NO. 1 DELIVERY PIPE SPACER


    1. A003ZQPE01
      Text in Illustration
      *a Delivery Pipe Side
      *b Cylinder Head Side

      Install the 2 No. 1 delivery pipe spacers onto the cylinder head.

      Note

      Install the No. 1 delivery pipe spacers in the correct direction.

  8. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A003Z7A

      Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Do not drop the fuel injectors when installing the fuel delivery pipe sub-assembly.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.

    2. A003WKH

      Install the bolt to secure the fuel delivery pipe sub-assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  9. INSTALL FUEL VAPOR FEED PIPE


    1. Install the fuel vapor feed pipe with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  10. INSTALL INTAKE MANIFOLD


    1. Install a new No. 1 intake manifold to head gasket to the intake manifold.

    2. A003VFZ

      Install the intake manifold with the 2 bolts and 2 nuts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    3. A003VBE

      Connect the fuel vapor feed hose and ventilation hose.

    4. Install a new O-ring to the engine oil level dipstick guide sub-assembly.

    5. Apply a light coat of engine oil to the O-ring.

    6. A003XWAE01

      Install the engine oil level dipstick guide sub-assembly with the 2 bolts and connect the wire harness clamp.

      Torque:
      Bolt (A)
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      Bolt (B)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    7. Install the engine oil level dipstick.

    8. A003ZLL

      Connect the 2 wire harness clamps and 3 connectors.

    9. A003ZUX

      Install a new gasket and the surge tank cover with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    10. A003WQ0

      Install the wire harness support with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    11. A003WJV

      Connect the 2 wire harness clamps.

  11. INSTALL WATER BY-PASS PIPE


    1. Install the water by-pass pipe with the 2 bolts and nut.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the 2 water hoses.

  12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. A003ZA1E01

      Install the engine oil level dipstick guide with the 2 bolts.

      Torque:
      Bolt A
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      Bolt B
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Connect the clamp to the engine oil level dipstick guide.

    5. Install the oil dipstick.

  13. INSTALL THROTTLE BODY ASSEMBLY


    1. Установите на впускной коллектор новую прокладку.

    2. Установите корпус дроссельной заслонки в сборе и закрепите 2 болтами и 2 гайками.

      Torque:
      10 Н*м  { 102 кгс*см, 7 фунт-сила-футов }

    3. Подсоедините 2 перепускных шланга охлаждающей жидкости и разъем корпуса дроссельной заслонки.

  14. INSTALL ENGINE HANGERS


    1. A003X6R

      Install the 2 engine hangers with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Part Name Part No.
      No. 1 engine hanger 12281-37021
      No. 2 engine hanger 12282-37011
      Bolt 91552-81050

  15. REMOVE ENGINE STAND


    1. Remove the engine from the engine stand.