FRONT SIDE FIX WINDOW GLASS INSTALLATION

PROCEDURE


  1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY LH

    A005HUF

    1. Using a scraper, remove any excess or protruding adhesive sticking to the side fix window.

      Note

      Be careful not to damage the front side fix window assembly.

    2. Clean the outer circumference of the front side fix window with a non-residue solvent.

      Note


      • Do not touch the front side fix window surface after cleaning it.

      • Even if using a new front side fix window, clean the front side fix window with a non-residue solvent.

  2. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY LH

    A005GIX

    1. Clean and shape the contact surface of the vehicle body.

      Text in Illustration
      A005HNR Adhesive

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.


      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        Note

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the outer circumference of the windshield glass with non-residue solvent.

    2. Position the windshield glass.


      1. Install the suction cups to the front side fix window assembly.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.

      3. Using a brush or a sponge, apply Primer to the front side fix window as shown in illustration.

        Note


        • Do not apply too much primer.

        • Do not coat the adhesive with Primer.

        A005KS6E02
        Text in Illustration
        *a Back Side *b Adhesive Center Line
        A005HNR Primer - -

      4. Cut off the tip of the cartridge nozzle as shown in the illustration.

      5. Load the sealer gun with cartridge.

      6. Apply adhesive to the front side fix window assembly as shown in the illustration.

        Note

        Allow the primer to dry for 3 minutes or more.

        A005GV1E02
        Text in Illustration
        *1 Sealer Gun - -
        *a Back Side *b Adhesive Center Line
        A005HNR Adhesive - -
        Standard Dimension:
        Area Dimension
        a 6.0 mm (0.2362 in.)
        b 8.0 mm (0.3150 in.)

    3. Install the front side fix window assembly to the vehicle body.


      1. A005KN6

        Using suction cups, position the front side fix window assembly so that the matchmarks are aligned, and install the front side fix window assembly.

        Note

        Allow the primer to dry for 3 minutes or more, and install the front side fix window assembly.

      2. Lightly press the front side fix window assembly to ensure that the front side fix window assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

    4. A005KBS

      Using a scraper, remove any excess or protruding adhesive.

      Text in Illustration
      A005L3V Adhesive

    5. Hold the windshield glass using protective tape until applied adhesive becomes hard.

      Note

      Do not drive the vehicle within the time limits described in the table below.

      Minimum Time:
      Temperature Minimum Time prior to Driving Vehicle
      35°C (95°F) 1 hour and 30 minutes
      20°C (68°F) 5 hours
      50°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH

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  5. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

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  6. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

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  7. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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