QUARTER WINDOW GLASS INSTALLATION

PROCEDURE


  1. CLEAN QUARTER WINDOW ASSEMBLY LH


    1. A005HUF

      Using a scraper, remove any excess or protruding adhesive sticking to the quarter window assembly.

      Note

      Be careful not to damage the quarter window assembly.

    2. Clean the outer surface of the quarter window assembly with a non-residue solvent.

      Note

      Even if using a new quarter window assembly, clean the quarter window assembly with a non-residue solvent.

  2. INSTALL QUARTER WINDOW MOULDING


    1. Apply primer to the installation part of the quarter window moulding.

      Note

      Do not apply too much primer.

    2. A005J9I

      Install new quarter window moulding onto the quarter window assembly, as shown in the illustration.

  3. INSTALL NO. 1 QUARTER WINDOW GUIDE PIECE PIN


    1. Apply primer to the installation part of the quarter window guide piece pin.

      Note

      Do not apply too much primer.

    2. A005LAM

      Install new 2 quarter window guide piece pins onto the quarter window assembly, as shown in the illustration.

  4. INSTALL QUARTER WINDOW GLASS SPACER


    1. Apply primer to the installation part of the quarter window glass spacer.

      Note

      Do not apply too much primer.

    2. A005H9E

      Install new quarter window glass spacer onto the quarter window assembly, as shown in the illustration.

  5. INSTALL QUARTER WINDOW ASSEMBLY LH

    A005GIX

    1. Clean and shape the contact surface of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body as shown in the illustration.

        Text in Illustration
        A005HNR Adhesive

        Note

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the outer edge of the quarter window assembly with a non-residue solvent.

    2. Install the suction cups to the quarter window assembly LH.

    3. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner

      Note


      • Do not apply too much primer.

      • Do not coat the adhesive with primer

    4. Using a brush or a sponge, apply primer to the quarter window assembly LH as shown in illustration.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      A005GQHE02
      Text in Illustration
      *a Back Side *b Adhesive Center Line
      A005HNR Primer - -
      Standard Dimension:
      Area Dimension
      a 12.9 mm (0.507 in.)
      b 7.0 mm (0.275 in.)
      c 2.0 mm (0.078 in.)
      d 21.0 mm (0.826 in.)
      e 15.8 mm (0.622 in.)

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the quarter window assembly LH as shown in the illustration.

        A005I9JE02
        Text in Illustration
        *1 Sealer Gun - -
        *a Back Side *b Adhesive Center Line
        A005HNR Adhesive - -
        Standard Dimension:
        Area Dimension
        a 8.0 mm (0.315 in.)
        b 12.0 mm (0.472 in.)

    5. Install the quarter window assembly LH. (when glass without a clip is used).


      1. Using suction cups, position the quarter window assembly LH so that the matchmarks are aligned, and install the quarter window assembly LH.

      2. Lightly press the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

        Tech Tips

        Press the quarter window assembly with a force of 98 N (10 kgf, 22 lbf) or more.

    6. Install the quarter window assembly LH. (when glass with all clips is used)


      1. Engage the 2 clips to install the quarter window assembly LH.

      2. Lightly press the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

    7. A005KBS

      Using a scraper, remove any excess or protruding adhesive.

      Text in Illustration
      A005L3V Adhesive

    8. Hold the quarter window assembly LH in place securely with protective tape or equivalent until the adhesive hardens.

    9. Hold the quarter window assembly LH using protective tape until applied adhesive becomes hard.

  6. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  7. INSTALL ROOF SIDE INNER GARNISH LH

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  8. CONNECT NO. 1 REAR OUTER SEAT BELT ASSEMBLY

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  9. INSTALL REAR SEAT ASSEMBLY LH

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  10. INSTALL REAR SEAT RECLINING CONTROL CABLE

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  11. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

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  12. INSTALL RECLINING REMOTE CONTROL BEZEL LH

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  13. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

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  14. INSTALL DECK SIDE TRIM BOX LH (w/o Rear Deck Floor Box)

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  15. INSTALL LUGGAGE ROOM BOX SEPARATOR

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  16. INSTALL REAR FLOOR REAR MAT (w/o Rear Deck Floor Box)

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  17. INSTALL REAR DECK TRIM COVER

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  18. INSTALL BACK DOOR WEATHERSTRIP

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  19. INSTALL DECK BOARD ASSEMBLY

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  20. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

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  21. INSTALL REAR DOOR SCUFF PLATE LH

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