HEATER ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL HEATER AND ACCESSORY ASSEMBLY


    1. Set the heater and accessory assembly into the vehicle.

    2. Install the heater and accessory assembly with the 4 nuts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  2. CONNECT ENGINE ROOM MAIN WIRE


    1. Engage the 2 clamps and connect the engine room main wire.

  3. INSTALL ECM

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  4. INSTALL BOOSTER VACUUM TUBE


    1. A005I18E03
      Text in Illustration
      *a View A
      *b View B
      *c 30°
      *d 30°

      Install the booster vacuum tube with the 2 bolts.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

    2. Connect the 2 hoses onto the vacuum pump and brake booster.

      Tech Tips

      Perform the installation with the hose clip and mark at the correct angle.

  5. INSTALL HEATER WATER INLET HOSE B


    1. A005IFAE03
      Text in Illustration
      *a View A
      *b White Painted Mark

      Install the heater water inlet hose B onto the water pipe.

      Tech Tips

      Perform the installation with the hose clip and mark at the correct angle.

  6. INSTALL HEATER WATER INLET HOSE


    1. A005KEHE03
      Text in Illustration
      *a View A
      *b White Painted Mark

      Install the heater water inlet hose onto the air conditioning unit.

      Tech Tips

      Perform the installation with the hose clip and mark at the correct angle.

  7. CONNECT LIQUID TUBE SUB-ASSEMBLY

    Click here

  8. CONNECT SUCTION TUBE SUB-ASSEMBLY B

    Click here

  9. INSTALL TURBOCHARGER SUB-ASSEMBLY

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  10. INSTALL EXHAUST PIPE SUB-ASSEMBLY

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  11. ADD ENGINE COOLANT

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  12. CHARGE REFRIGERANT

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  13. INSPECT FOR COOLANT LEAK

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  14. INSPECT FOR FUEL LEAK

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  15. BLEED AIR FROM FUEL SYSTEM

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  16. WARM UP ENGINE

  17. INSPECT FOR REFRIGERANT LEAK

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