AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR

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  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A005HIR

      Install the No. 1 cooler evaporator sub-assembly.

      Tech Tips

      If a new cooler evaporator sub-assembly is installed, add compressor oil to the cooler evaporator sub-assembly as follows.

      Capacity
      Add 40 cc (1.35 fl. oz.)
      Compressor oil
      ND-OIL8 or equivalent.
    2. A005GZC

      Engage the 4 claws and install the lower heater case.

    3. Install the 3 screws.

    4. A005KBC

      Engage the No. 1 cooler thermistor connector clamp.

  3. INSTALL DRAIN COOLER HOSE


    1. A005LMD

      Install the drain cooler hose.

  4. INSTALL COOLER EXPANSION VALVE


    1. A005HFZ

      Apply sufficient compressor oil to new 2 O-rings and the fitting surfaces of the cooler expansion valve.

      Compressor oil
      ND-OIL8 or equivalent

    2. Install the 2 O-rings onto the No. 1 cooler evaporator sub-assembly.

    3. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A005JUG

      Install the heater radiator unit sub-assembly onto the air conditioning unit.

    2. A005GDN

      Engage the 3 claws and install the clamp.

  6. INSTALL QUICK HEATER ASSEMBLY

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  7. INSTALL ASPIRATOR PIPE (for Automatic Air Conditioning System)


    1. A005H47

      Engage the 2 claws and install the aspirator pipe.

  8. INSTALL NO. 2 AIR DUCT


    1. A005GD1

      Engage the 3 claws and install the No. 2 air duct.

  9. INSTALL NO. 1 AIR DUCT


    1. A005GX4

      Engage the 3 claws and install the No. 1 air duct.

  10. INSTALL COOLER (DUCT SENSOR) THERMISTOR (for Engine Stop and Start System)


    1. A005INL

      Engage the 2 claws and install the cooler (duct sensor) thermistor.

  11. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A005K07E02
      Text in Illustration
      *a MAX COOL position

      Align the air mix damper control cable sub-assembly in the MAX COOL position.

    2. Engage the 3 claws and install the air mix damper control cable sub-assembly.

  12. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A005K20E06
      Text in Illustration
      *a Reference Position

      Align the reference position, and then install the air mix damper servo sub-assembly.

    2. Tighten the 2 screws.

  13. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A005GDLE06
      Text in Illustration
      *a Reference Position

      Align the reference position, and then install the mode damper servo sub-assembly.

    2. Install the 2 screws.

  14. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A005KI7E02
      Text in Illustration
      *a FACE position

      Align the defroster damper control cable sub-assembly in the FACE position.

    2. Engage the 3 claws and install the defroster damper control cable sub-assembly.