AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A005I5KE02
      Text in Illustration
      *1 Protective Tape
      *a FACE position

      Align defroster damper control cable sub-assembly in the FACE position.

    2. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the defroster damper control cable sub-assembly.

  2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. Align air mix damper control cable sub-assembly in the MAX COOL position.

    2. A005GZEE03
      Text in Illustration
      *1 Protective Tape
      *a MAX COOL position

      Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the air mix damper control cable sub-assembly.

  3. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A005KDP

      Remove the 2 screws and mode damper servo sub-assembly.

  4. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A005JFC

      Remove the 2 screws and air mix damper servo sub-assembly.

  5. REMOVE COOLER (DUCT SENSOR) THERMISTOR (for Engine Stop and Start System)

    A005INL

    Disengage the 2 claws and remove the cooler (duct sensor) thermistor.

  6. REMOVE NO. 1 AIR DUCT


    1. A005GX4

      Disengage the 3 claws and remove the air duct.

  7. REMOVE NO. 2 AIR DUCT


    1. A005GD1

      Disengage the 3 claws and remove the air duct.

  8. REMOVE ASPIRATOR PIPE (for Automatic Air Conditioning System)


    1. A005H47

      Disengage the 2 claws and remove the aspirator pipe.

  9. REMOVE QUICK HEATER ASSEMBLY

    Click here

  10. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A005GDN

      Disengage the 3 claws and remove the clamp.

    2. A005KCH

      Remove the heater radiator unit sub-assembly from the air conditioning unit.

  11. REMOVE COOLER EXPANSION VALVE


    1. A005HFZ

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and detach the cooler expansion valve.

    2. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  12. REMOVE DRAIN COOLER HOSE


    1. A005LMD

      Remove the drain cooler hose.

  13. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A005KBC

      Disengage the No. 1 cooler thermistor connector clamp.

    2. A005GZC

      Remove the 3 screws.

    3. Disengage the 4 claws and remove the lower heater case.

    4. A005HIR

      Remove the No. 1 cooler evaporator sub-assembly.

  14. REMOVE NO. 1 COOLER THERMISTOR

    Click here