GENERATOR INSPECTION

PROCEDURE


  1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY


    1. A005H7JE02
      Text in Illustration
      *a Length

      Using a vernier caliper, measure the length of the exposed brushes.

      Standard exposed length
      9.5 to 11.5 mm (0.374 to 0.453 in.)
      Minimum exposed length
      4.5 mm (0.177 in.)

      If the exposed length is less than the minimum, replace the generator brush holder assembly.

  2. INSPECT GENERATOR ROTOR ASSEMBLY


    1. A005J6NE41
      Text in Illustration
      *1 Slip Ring
      *2 Ohmmeter

      Check the generator rotor for an open circuit.


      1. Using an ohmmeter, measure the resistance between the slip rings.

        Standard Resistance
        Tester Connection Condition Specified Condition
        Slip ring - Slip ring Approx. 20°C (68°F) 1.85 to 2.25 Ω

        If the result is not as specified, replace the generator rotor assembly.

    2. A005H0JE36
      Text in Illustration
      *1 Slip Ring
      *2 Rotor
      *3 Ohmmeter

      Check the rotor for a short to ground.


      1. Using an ohmmeter, measure the resistance between one of the slip rings and the rotor.

        Standard Resistance
        Tester Connection Condition Specified Condition
        Slip ring - Rotor Always 10 MΩ or higher

        If the result is not as specified, replace the generator rotor assembly.

    3. A005LU9

      Check that the generator rotor bearing is not rough or worn.

      If necessary, replace the generator rotor bearing.

    4. A005GLGE03
      Text in Illustration
      *a Diameter

      Using a vernier caliper, measure the slip ring diameter.

      Standard diameter
      14.2 to 14.8 mm (0.559 to 0.582 in.)
      Minimum diameter
      14.0 mm (0.551 in.)

      If the diameter is less than the minimum, replace the generator rotor assembly.

  3. INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A005J9P

      Check that the bearing is not rough or worn.

      If necessary, replace the generator drive end frame bearing.