GENERATOR(for 100A Type) DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY CAP


    1. A005LESE02
      Text in Illustration
      *1 Generator Pulley Cap

      Using a screwdriver, remove the generator pulley cap.

  2. REMOVE GENERATOR CLUTCH PULLEY


    1. A005JAQE02
      Text in Illustration
      *1 Rotor Shaft

      Clamp the generator drive end frame in a vise tightly.

    2. Place the rotor shaft end into SST (A).

      SST
      09820-63021
    3. A005KQGE02
      Text in Illustration
      *1 Generator Clutch Pulley

      Fit SST (B) onto the generator clutch pulley.

    4. A005I1EE02
      Text in Illustration
      *a Hold
      *b Turn

      Loosen the generator clutch pulley by turning SST (B) in the direction as shown in the illustration.

      Note


      • Check that the generator drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    5. Remove SST from the generator assembly.

    6. Remove the generator clutch pulley from the rotor shaft.

    7. Remove the generator assembly from the vice.

  3. REMOVE GENERATOR REAR END COVER


    1. A005JNP

      Place the generator assembly on the generator clutch pulley.

    2. A005H9M

      Remove the 3 bolts and generator rear end cover from the generator coil assembly.

  4. REMOVE GENERATOR TERMINAL INSULATOR


    1. A005LUL

      Remove the generator terminal insulator from the generator coil assembly.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A005H8X

      Remove the 2 screws and the generator brush holder assembly from the generator coil assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A005LTY

      Remove the 4 bolts.

    2. A005HECE09
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A005IVV

      Remove the generator washer from the generator rotor assembly.

    2. A005LXU

      Remove the generator rotor assembly from the generator drive end frame.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A005K2L

      Remove the 4 screws and generator bearing retainer plate from the generator drive end frame.

    2. A005IW9E06

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )