GENERATOR DISASSEMBLY

PROCEDURE


  1. REMOVE WIRE HARNESS CLAMP BRACKET

    A005J6C

    1. Remove the bolt and the wire harness clamp bracket.

  2. REMOVE GENERATOR PULLEY CAP


    1. A005I1XE01
      Text in Illustration
      *1 Generator Pulley Cap

      Using a screwdriver, remove the generator pulley cap.

  3. REMOVE GENERATOR CLUTCH PULLEY

    A005IFSE04
    Text in Illustration
    *1 Rotor Shaft

    1. Clamp the generator housing stay in a vise tightly.

    2. Place the rotor shaft end into SST(A).

      SST
      09820-63021
    3. A005K86E01
      Text in Illustration
      *1 Generator Clutch Pulley

      Fit SST(B) to the generator clutch pulley.

    4. A005KY9E03
      Text in Illustration
      *a Turn
      *b Hold

      Loosen the generator clutch pulley by turning SST(B) in the direction shown in the illustration.

      Note


      • Check that the generator drive end frame is secured in a vise tightly.

      • Hold SST(A) tightly during the operation.

    5. Remove SST from the generator assembly.

    6. Remove the generator clutch pulley from the rotor shaft.

    7. Remove the generator assembly from a vise.

  4. REMOVE GENERATOR REAR END COVER

    A005I6C

    1. Place the generator assembly on the generator clutch pulley.

    2. A005KU2

      Remove the 3 nuts and generator rear end cover from the generator coil assembly.

  5. REMOVE GENERATOR TERMINAL INSULATOR

    A005HZ3

    1. Remove the generator terminal insulator from the generator coil assembly.

  6. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

    A005GS5

    1. Remove the 2 screws and the generator brush holder assembly from the generator coil assembly.

  7. REMOVE GENERATOR COIL ASSEMBLY

    A005MFV

    1. Remove the 4 bolts.

    2. A005HECE12
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  8. REMOVE GENERATOR ROTOR ASSEMBLY

    A005IVV

    1. Remove the generator washer from the generator rotor assembly.

    2. A005I8K

      Remove the generator rotor assembly from the generator drive end frame.

      Note

      Do not drop the generator coil assembly.

  9. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A005H04

      Remove the 4 screws and generator bearing retainer plate from the generator drive end frame.

    2. A005IW9E12

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )