STEERING COLUMN ASSEMBLY(for LHD) REASSEMBLY

PROCEDURE


  1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (w/o Entry and Start System)


    1. A005LCA

      Engage the 2 claws to install the ignition or starter switch assembly onto the upper steering column bracket assembly.

  2. INSTALL KEY INTER LOCK SOLENOID (w/o Entry and Start System)


    1. A005GCX

      Install the key inter lock solenoid onto the upper steering column bracket assembly with the screw.

  3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY (w/o Entry and Start System)


    1. A005IEU

      Engage the 2 claws to install the un-lock warning switch assembly onto the upper steering column bracket assembly.

      Tech Tips

      Slide the un-lock warning switch assembly, in the direction shown by the arrow in the illustration, to install it.

  4. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Entry and Start System)


    1. A005H4O

      Turn the ignition switch to ACC.

    2. Install the ignition switch lock cylinder assembly into the upper steering column bracket assembly.

    3. Make sure that the ignition switch lock cylinder assembly is securely fixed onto the ignition switch lock cylinder assembly.

  5. INSTALL UPPER STEERING COLUMN BRACKET ASSEMBLY (w/o Entry and Start System)


    1. Set the steering column assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A005HZM

      Install the steering column upper with switch bracket assembly with new steering lock set bolt, and then tighten the bolts until their heads come off.

  6. INSTALL STEERING LOCK ACTUATOR ASSEMBLY (w/ Entry and Start System)


    1. Set the steering column assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A005HZM

      Install the steering lock actuator assembly with new steering lock set bolt, and then tighten the bolts until their heads come off.

  7. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. Align the matchmarks on No. 2 steering intermediate shaft assembly and the steering column assembly and provisionally install them with the bolt.

      Tech Tips

      When either the steering column assembly or the No. 2 steering intermediate shaft assembly is replaced with a new one, they have no matchmarks, so align the marking (pink) on the steering column assembly shaft with the slit of the No. 2 steering intermediate shaft assembly, and install them.

      A005HAKE01
      Text in Illustration
      *a Matchmark (Pink)
      *b Slit

  8. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY


    1. A005HM4E01
      Text in Illustration
      *a Matchmark

      Align the matchmarks on No. 2 steering intermediate shaft assembly and the steering sliding yoke and provisionally install them with the bolt.