REAR BRAKE(for Drum Type) REASSEMBLY

PROCEDURE


  1. INSTALL REAR WHEEL CYLINDER KIT


    1. A005JDFE01
      Text in Illustration
      *1 Wheel Cylinder Boot
      *2 Wheel Cylinder Piston
      *3 Wheel Cylinder Cup
      *4 Compression Spring
      A005GO2 Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to 2 new wheel cylinder cups and the 2 pistons.

    2. Install the wheel cylinder cup onto each piston.

    3. Install the compression spring and 2 pistons onto the wheel brake cylinder.

    4. Install 2 new wheel cylinder boots onto the wheel brake cylinder.

  2. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY


    1. Install the wheel brake cylinder with the 2 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    2. A005GXQ

      Using a union nut wrench, install the brake tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. TEMPORARILY TIGHTEN REAR DRUM BRAKE BLEEDER PLUG

  4. INSTALL REAR DRUM BRAKE BLEEDER PLUG CAP

  5. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    1. A005IW0

      Using needle-nose pliers, install the parking brake shoe lever with the new C-washer.

  6. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER


    1. A005LFZ

      Install the automatic adjust lever and automatic adjust lever tension spring onto the front brake shoe.

  7. INSTALL REAR BRAKE SHOE KIT


    1. A005IDT

      Apply high temperature grease to the surface of the backing plate which is in contact with the shoe.

      Text in Illustration
      A005H6N High Temperature Grease
    2. A005HOY

      Using needle-nose pliers, install the parking brake cable onto the parking brake shoe lever.

    3. A005M2UE01

      Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

      SST
      09718-00011
    4. A005MGO

      Apply high temperature grease to the adjusting bolt.

      Text in Illustration
      A005H6N High Temperature Grease
    5. A005LD0E03
      Text in Illustration
      *1 Backing Plate
      *2 Parking Brake Shoe Strut Set

      Install the parking brake shoe strut set as shown in the illustration.

    6. A005JIXE01

      Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

      SST
      09718-00011
    7. A005HOB

      Using needle-nose pliers, install the tension spring onto the front brake shoe and rear brake shoe.

    8. A005IMUE01

      Using SST, install the shoe return spring onto the front brake shoe.

      SST
      09921-00010

      Note

      Do not damage the wheel cylinder boot.

  8. CHECK REAR DRUM BRAKE INSTALLATION


    1. Check that each part is installed properly.

      A005HOJE01
      Text in Illustration
      *a for RH Side *b for LH Side
      A005GO2 Front of the Vehicle - -

    2. Measure the brake drum inner diameter and the diameter of the brake shoes. Check that the difference between the diameters is equal to the specified shoe clearance.

      Shoe clearance
      0.6 mm (0.024 in.)

      Note

      There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.