REAR BRAKE(for Disc Type) REASSEMBLY

PROCEDURE


  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A005GKF

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal as shown in the illustration.

      Text in Illustration
      A005H6N Lithium Soap Base Glycol Grease

    2. Install the piston seal onto the disc brake cylinder assembly.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder.

  4. INSTALL CYLINDER BOOT


    1. A005LPRE01
      Text in Illustration
      *1 Cylinder Boot
      *2 Disc Brake Piston
      A005H6N Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot as shown in the illustration.

    2. Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston as shown in the illustration.

    3. Install the cylinder boot to the rear disc brake piston.

    4. Install the rear disc brake piston to the rear disc brake cylinder assembly.

      Note

      Do not install the cylinder boot after installing the piston into the disc brake cylinder.

  5. INSTALL REAR DISC BRAKE PISTON


    1. A005IAY

      Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

      Note

      Securely install the seal piston of the cylinder boot into the groove portion of the rear disc brake cylinder.

    2. A005J4DE01

      Using SST, screw the piston to the end by turning it clockwise as far as possible.

      SST
      09719-12010   ( 09719-01030 )

      Note


      • Securely install the seal piston of the cylinder boot into the groove of the piston.

      • Do not damage the piston and cylinder boot.

    3. A005JFFE06

      Using SST, slowly turn the piston counterclockwise so that the piston groove is placed in the piston shown in the illustration.

      Tech Tips

      When installing the disc brake cylinder onto the disc cylinder mounting, align the piston groove with the protruding portion on the brake pad.

    4. A005J1YE04
      Text in Illustration
      *1 Cylinder Boot
      *2 Disc Brake Cylinder
      *3 Disc Brake Piston

      Make sure that the cylinder boot is securely installed into the groove of the disc brake cylinder and disc brake piston.