REAR BRAKE(for Disc Type) INSTALLATION

PROCEDURE


  1. INSTALL REAR DISC


    1. Align the matchmarks of the disc and axle hub and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimum runout.

  2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. Install the rear disc brake cylinder mounting to the axle beam with the 2 bolts.

      Torque:
      57 N*m  { 585 kgf*cm, 42 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSH DUST BOOT


    1. A005H1N

      Apply lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bush dust boots as shown in the illustration.

      Text in Illustration
      A005H6N Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bush dust boot.

    2. Install the 2 rear disc brake bush dust boots onto the rear disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE PAD GUIDE PIN


    1. A005M6Q

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the 2 rear disc brake pad guide pins as shown in the illustration.

      Text in Illustration
      A005H6N Lithium Soap Base Glycol Grease

    2. Install the 2 rear disc brake pad guide pins onto the rear disc brake cylinder mounting.

  5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. Install the No. 1 rear disc brake pad support plate and No. 2 rear disc brake pad support plate to the rear disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  6. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT


    1. A005M98E01
      Text in Illustration
      *1 No. 1 Rear Disc Brake Anti Squeal Shim (Inner)
      *2 No. 1 Rear Disc Brake Anti Squeal Shim (Outer)
      A005H6N Disc Brake Grease

      Apply disc brake grease to the inside of the 2 No. 1 rear disc brake anti squeal shims as shown in the illustration.

    2. A005KWME01
      Text in Illustration
      *1 No. 2 Rear Disc Brake Anti Squeal Shim (Inner)
      *2 No. 1 Rear Disc Brake Anti Squeal Shim (Inner)
      *3 Rear Disc Brake Pad (w/ Indicator)
      *4 Rear Disc Brake Pad
      *5 No. 1 Rear Disc Brake Anti Squeal Shim (Outer)
      *6 No. 2 Rear Disc Brake Anti Squeal Shim (Outer)

      Install the 2 No. 1 rear disc brake anti squeal shims and 2 No. 2 rear disc brake anti squeal shims to each brake pad.

      Note


      • When replacing worn pads, the anti squeal shims must be replaced together with the pads.

      • Apply disc brake grease to the area that contacts the anti squeal shim.

      • Disc brake grease may seep out slightly from the areas where the anti squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  7. INSTALL REAR DISC BRAKE PAD KIT (PAD ONLY)


    1. Install the 2 rear disc brake pads onto the rear disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A005LLIE05

      To compensate for pad wear when reusing the pad, use SST to push and turn the piston (LH side: counterclockwise, RH side: clockwise) to the position where the protrusion on the pad lines up properly with the piston groove.

      SST
      09719-12010   ( 09719-01030 )

      Note

      Place the disc between the 2 brake pads and determine the piston return value.

    2. Hold the rear disc brake pad guide pin, and install the rear disc brake cylinder assembly onto the rear disc brake cylinder mounting with the 2 bolts.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

  9. CONNECT REAR BRAKE FLEXIBLE HOSE


    1. Connect the flexible hose to the rear disc brake cylinder assembly with the union bolt and a new gasket.

      Torque:
      30 N*m  { 310 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. Install the casing cap clip onto the rear disc brake cylinder guide.

    2. Connect the cable end to the rear disc brake cylinder operation lever.

  11. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  12. BLEED CLUTCH LINE


  13. BLEED CLUTCH LINE (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH SYSTEM (for EC65A) > BLEEDING > BLEED CLUTCH LINE)

  14. BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  15. BLEED BRAKE LINE

    Click here

  16. BLEED BRAKE ACTUATOR ASSEMBLY (w/ VSC)

    Click here

  17. INSPECT FOR BRAKE FLUID LEAK

  18. INSPECT BRAKE FLUID LEVEL

    Click here

  19. ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

  20. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  21. INSTALL REAR CONSOLE BOX

    Click here