FRONT BRAKE REMOVAL

PROCEDURE


  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. DISCONNECT FRONT FLEXIBLE HOSE


    1. A005IPL

      Remove the union bolt and gasket and separate the flexible hose from the disc brake cylinder.

  4. REMOVE DISC BRAKE CYLINDER ASSEMBLY


    1. A005JUZ

      Hold the slide pin with a wrench, remove the 2 bolts and remove the disc brake cylinder.

  5. REMOVE FRONT DISC BRAKE PAD KIT


    1. A005HN2

      Remove the disc brake pad kit from the disc brake cylinder mounting.

  6. REMOVE FRONT ANTI SQUEAL SHIM KIT


    1. A005LKYE01
      Text in Illustration
      *1 Pad Wear Indicator Plate
      *2 No. 1 Anti Squeal Shim
      *3 No. 2 Anti Squeal Shim
      *4 Front Disc Brake Pad

      Remove the No. 1 anti squeal shim and No. 2 anti squeal shim from each brake pad.

    2. Remove the pad wear indicator plate from the each brake pad.

  7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE


    1. A005KXTE01
      Text in Illustration
      *1 No. 1 Front Disc Brake Pad Support Plate
      *2 No. 2 Front Disc Brake Pad Support Plate

      Remove the 4 disc brake pad support plates from the disc brake cylinder mounting.

      Note

      Each pad support plate has a different shape. Be sure to put an identification mark on each pad support plate so that they can be installed in their original position.

  8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A005HSVE01
      Text in Illustration
      *1 Slide Pin (Upper)
      *2 Slide Pin (Lower)

      Remove the slide pin (upper) and slide pin (lower) from the disc brake cylinder mounting.

  9. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH


    1. A005KZEE07
      Text in Illustration
      *1 Protective Tape
      *2 Slide Bush
      *3 Slide Pin (Lower)

      Using a screwdriver with its tip wrapped in protective tape, remove the slide bush from the slide pin (lower).

      Note

      Be careful not to damage the slide pin.

  10. REMOVE FRONT DISC BRAKE BUSH DUST BOOT


    1. A005GVE

      Remove the 2 dust boots from the disc brake cylinder mounting.

  11. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING


    1. A005JEU

      Remove the 2 bolts and disc brake cylinder mounting from the steering knuckle.

  12. REMOVE FRONT DISC


    1. A005HLUE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the disc and axle hub and remove the disc.