BRAKE MASTER CYLINDER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. Install a new O-ring onto the brake master cylinder sub-assembly.

    2. Install the brake master cylinder sub-assembly with the 2 nuts.

      Torque:
      13 N*m  { 128 kgf*cm, 9 ft.*lbf }

    3. Using a union nut wrench, install the 2 brake tubes onto the brake master cylinder sub-assembly.

      Torque:
      Flare Nut (10 mm)
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut (12 mm)
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    4. Connect the brake fluid level warning switch connector.

    5. Engage the clip and install the cowl top ventilator louver center.

    6. A005JLN

      Slide the hood to cowl top seal as shown in the illustration.

  2. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)


    1. Connect the clutch reservoir tube with the clip.

  3. INSTALL BRAKE TUBE (for CVT)


    1. Connect the new brake tube clamp.

    2. Using a union nut wrench, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      Flare Nut (10 mm)
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut (12 mm)
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Using a union nut wrench, connect the 2 brake tubes to the front No. 1 brake tube way.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    4. Using a union nut wrench, connect the brake tube to the front flexible hose LH.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  4. INSTALL BATTERY CARRIER

    Click here

  5. INSTALL BATTERY TRAY

    Click here

  6. INSTALL BATTERY

    Click here

  7. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  8. BLEED CLUTCH LINE (for Manual Transmission)


  9. BLEED CLUTCH LINE (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH SYSTEM (for EC65A) > BLEEDING > BLEED CLUTCH LINE)

  10. BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  11. BLEED BRAKE LINE

    Click here

  12. BLEED BRAKE ACTUATOR ASSEMBLY (w/ VSC)

    Click here

  13. INSPECT FOR BRAKE FLUID LEAK

  14. INSPECT FLUID LEVEL

    Click here