BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


    1. Temporarily install the brake pedal support the bolt and 4 nuts.

    2. A005H58E01

      Tighten the 4 nuts in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    3. Tighten the bolt.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

    4. Install the wire harness clamp.

  2. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A005KIH

      Apply lithium soap base glycol grease to the push rod pin.

      Text in Illustration
      A005H6N Apply Lithium Soap Base Glycol Grease

    2. Install the push rod clevis with the push rod pin and a new clip.

    3. Install the brake pedal return spring.

  3. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A005H4AE02
      Text in Illustration
      *1 Adjuster
      *2 Stop Light Switch Assembly
      *3 Brake Pedal

      Insert the stop light switch into the adjuster until it just touches the brake pedal.

      Note

      Do not depress the brake pedal.

    2. A005JT6E05
      Text in Illustration
      *1 Stop Light Switch Assembly
      *a Stop Light Switch Clearance

      Make a quarter turn clockwise to install the stop light switch.

      Note

      Do not depress the brake pedal.

      Tech Tips

      The turning torque for installing the stop light switch:

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }
      or less

    3. Check the stop light switch clearance.

      Stop light switch clearance
      0.5 to 2.6 mm (0.020 to 0.102 in.)

    4. Engage the harness clamp to the pedal support.

    5. Connect the connector to the stop light switch.

  4. INSPECT AND ADJUST BRAKE PEDAL

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  5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIR BAG ASSEMBLY (w/ Knee Airbag)

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  6. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (w/o Knee Airbag)

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  7. INSTALL INSTRUMENT PANEL UNDER TRAY (w/o Knee Airbag)

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  8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

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  9. INSTALL COMBINATION METER ASSEMBLY

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