BRAKE ACTUATOR(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE ACTUATOR BOLT CUSHION


    1. Install the 3 brake actuator bolt cushions to the brake actuator bracket assembly.

  2. INSTALL BRAKE ACTUATOR CASE COLLAR


    1. Install the 3 brake actuator case collars to the brake actuator bolt cushion.

  3. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY


    1. A005KR2E01

      Install the actuator bracket with the 3 bolts in the sequence shown in the illustration.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

      • Do not carry with the connector part of an actuator.

  4. INSTALL BRAKE ACTUATOR ASSEMBLY


    1. A005J16E01

      Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not damage the brake tubes or wire harness.

  5. INSTALL BRAKE TUBE


    1. Using a union nut wrench, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      Flare Nut (10 mm)
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut (12 mm)
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  6. CONNECT CONNECTOR


    1. Connect the brake actuator connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.

  7. INSTALL AIR CLEANER ASSEMBLY (for 1NZ-FE)

    Click here

  8. INSTALL BATTERY CARRIER

    Click here

  9. INSTALL BATTERY TRAY

    Click here

  10. INSTALL BATTERY

    Click here

  11. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  12. BLEED CLUTCH LINE (for Manual Transmission)

    Click here

  13. BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  14. BLEED BRAKE LINE

    Click here

  15. BLEED BRAKE ACTUATOR ASSEMBLY (w/ VSC)

    Click here

  16. INSPECT FOR BRAKE FLUID LEAK

  17. INSPECT FLUID LEVEL

    Click here

  18. INSPECT ACTUATOR WITH INTELLIGENT TESTER

    Click here

  19. PERFORM YAW RATE AND DECELERATION SENSOR ZERO POINT CALIBRATION (w/ VSC)

    Click here

  20. DECELERATION SENSOR ZERO POINT CALIBRATION, AND CVT OIL PRESSURE CALIBRATION (w/o VSC)

    for K411 Click here

    for K310 Click here

  21. CHECK AND CLEAR DTC