BRAKE ACTUATOR(for RHD) REMOVAL

PROCEDURE


  1. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  2. REMOVE BATTERY

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  3. REMOVE BATTERY TRAY

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  4. REMOVE BATTERY CARRIER

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  5. REMOVE AIR CLEANER ASSEMBLY (for 1NZ-FE)

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  6. DISCONNECT CONNECTOR


    1. A005JB6

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

  7. REMOVE BRAKE TUBE


    1. A005GPPE01
      Text in Illustration
      *A w/o VSC
      *B w/ VSC
      A005GO2 Flare Nut (10 mm)
      A005IBX Flare Nut (12 mm)

      Using union nut wrench, separate the 6 brake tubes from the brake actuator.

  8. REMOVE BRAKE ACTUATOR ASSEMBLY


    1. A005J16

      Remove the 3 bolts and brake actuator with bracket.

      Note

      Do not damage the brake tubes or wire harness.

  9. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY


    1. A005KR2

      Remove the 3 bolts and brake actuator bracket assembly.

  10. REMOVE BRAKE ACTUATOR CASE COLLAR


    1. Remove the 3 brake actuator case collars from the brake actuator bolt cushion.

  11. REMOVE BRAKE ACTUATOR BOLT CUSHION


    1. Remove the 3 brake actuator bolt cushions from the brake actuator bracket assembly.