BRAKE ACTUATOR(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE ACTUATOR BOLT CUSHION


    1. Install the 3 brake actuator bolt cushions to the brake actuator bracket assembly.

  2. INSTALL BRAKE ACTUATOR CASE COLLAR


    1. Install the 3 brake actuator case collars to the brake actuator bolt cushion.

  3. INSTALL NO. 1 BRAKE ACTUATOR BRACKET (for CVT)


    1. Install the No. 1 brake actuator bracket with the 3 bolts to the side member.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  4. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY


    1. A005HXZE03

      Install the actuator bracket with the 3 bolts in the sequence shown in the illustration.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

      • Do not carry with the connector part of an actuator.

  5. INSTALL BRAKE ACTUATOR ASSEMBLY (except CVT)


    1. A005GS2E01

      Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not damage the brake tubes or wire harness.

  6. INSTALL BRAKE ACTUATOR ASSEMBLY (for CVT)


    1. A005JLGE01

      Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not damage the brake tubes or wire harness.

  7. INSTALL BRAKE TUBE


    1. Connect the new brake tube clamp.

    2. Using a union nut wrench, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      Flare Nut (10 mm)
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut (12 mm)
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Using a union nut wrench, connect the 2 brake tubes to the front No. 1 brake tube way.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    4. Using a union nut wrench, connect the brake tube to the front flexible hose LH.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    5. Install the grommet to the body.

  8. CONNECT CONNECTOR


    1. Connect the brake actuator connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.

  9. INSTALL BATTERY CARRIER

    Click here

  10. INSTALL BATTERY TRAY

    Click here

  11. INSTALL BATTERY

    Click here

  12. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  13. BLEED CLUTCH LINE (for Manual Transmission)


  14. BLEED CLUTCH LINE (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH SYSTEM (for EC65A) > BLEEDING > BLEED CLUTCH LINE)

  15. BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  16. BLEED BRAKE LINE

    Click here

  17. BLEED BRAKE ACTUATOR ASSEMBLY (w/ VSC)

    Click here

  18. INSPECT FOR BRAKE FLUID LEAK

  19. INSPECT FLUID LEVEL

    Click here

  20. INSPECT ACTUATOR WITH INTELLIGENT TESTER

    Click here

  21. PERFORM YAW RATE AND DECELERATION SENSOR ZERO POINT CALIBRATION (w/ VSC)

    Click here

  22. CHECK AND CLEAR DTC